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Electrostatic dissipation ceramic material and preparation thereof

A technology of static dissipative and ceramic materials, applied in the field of ceramic materials, can solve the problems of inability to meet the requirements of strength and hardness, poor mechanical and physical properties, high difficulty in production technology, low requirements for production technology and production environment, and high impact toughness. , The effect of stable static dissipation performance

Inactive Publication Date: 2008-10-08
胡忠辉
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the most widely used and researched antistatic materials are mostly made by adding conductive materials such as metal and carbon black to polymers, which cannot meet the strength and hardness requirements of some tooling and tools for manufacturing materials, and it is also difficult to solve the existing problems of these materials. Easy aging, poor wear resistance, poor corrosion resistance, etc.
However, the static dissipative ceramic products currently sold are all adding oxide conductors or semiconductor materials to the zirconia matrix as resistance regulators. The mechanical and physical properties of the products are poor, the production technology is difficult, and the cost is high, resulting in very expensive products.

Method used

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  • Electrostatic dissipation ceramic material and preparation thereof
  • Electrostatic dissipation ceramic material and preparation thereof
  • Electrostatic dissipation ceramic material and preparation thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] (1) Mixing: put 78% of alumina powder and 22% of titanium carbide powder into the planetary mixer, and mix well;

[0022] (2) Granulating the mixed powder;

[0023] (3) Compress molding on a hydraulic press with a processed mold;

[0024] (4) Put the pressed blank into a graphite crucible, bury it with quartz powder, put it into a vacuum sintering furnace together for sintering, gradually heat up in a vacuum environment, the firing temperature is 1680 ° C, keep it warm for 2 hours, and then Gradually cool down, and take out after reaching room temperature;

[0025] (5) Grinding the two end faces of the fired blank with a diamond grinding wheel.

[0026] After electrical performance testing, the surface resistivity of the product is 7.5×10 8 Ω / This product can be used as a substrate for measurement or as a pallet for semiconductor material production.

Embodiment 2

[0028] (1) Mixing: 41.5% zirconia powder, 40% alumina powder and 18.5% titanium carbide powder are put into a planetary mixer and fully mixed evenly;

[0029] (2) Add the mixed powder to a certain proportion of organic adhesive;

[0030] (3) Injection molding is performed on the injection machine with a mold designed and manufactured according to the external dimensions of the part;

[0031] (4) Carry out extraction and degumming treatment to the blank of injection molding:

[0032] (5) Put the blank into a graphite crucible, bury it with quartz powder, put it into a vacuum sintering furnace together, heat it to 650°C under vacuum, then fill it with argon, gradually heat it up to 1600°C, and keep it warm for 1 hour , gradually cool down to room temperature and take out;

[0033] (6) Grinding the two ends of the workpiece according to the drawing requirements.

[0034] This product is a test disk used in the assembly and production of computer magnetic heads. After performa...

Embodiment 3

[0036] (1) Mixing: 20% zirconia powder, 65% alumina powder and 15% titanium carbide powder are put into a planetary mixer and fully mixed;

[0037] (2) The mixed powder is formed by extrusion;

[0038] (3) After dewaxing the blank, put it into a graphite crucible, bury it with quartz powder, put it into a vacuum sintering furnace together, heat it to 650°C under vacuum, then fill it with argon and gradually heat it to 1585°C , keep warm for 1 hour, gradually cool down to room temperature and take out;

[0039] (4) The fired bar is ground by centerless grinding, and after the outer circle is light-etched, the shape of the edge of the end is ground.

[0040] This product is an anti-static and anti-magnetic debugging batch. After electrical performance testing, the surface resistivity of the product is 3.7×10 8 Ω /

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PUM

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Abstract

The invention relates to an electrostatic dissipation ceramic material and a method for the production thereof. The electrostatic dissipation ceramic takes a mixture of zirconia or aluminum oxide or zirconia and aluminum oxide as a matrix, and adds a proper titanium carbide as a resistivity regulator, and the adopted materials comprise (1) 70 to 90 percent of zirconia content and 10 to 30 percent of titanium carbide content by weight percentage; (2) 70 to 90 percent of aluminum oxide content and 10 to 30 percent of titanium carbide content by weight percentage; and (3) 20 to 60 percent of zirconia content and 20 to 60 percent of aluminum oxide content by weight percentage; and 10 to 30 percent of titanium carbide content by weight percentage. The electrostatic dissipation ceramic having a surface resistivity ranging from 10<5> to 10<10>ohms / square is made after mixing, forming and sintering. The material can be used for making antistatic electronic components and various antistatic tools and tool equipment.

Description

technical field [0001] The invention belongs to the technical field of ceramic materials, and the ceramic materials have static electricity dissipating properties for safe discharge of electrostatic charges. Background technique [0002] Static electricity is ubiquitous in people's daily life and production work. As long as there is mutual friction, contact and separation, static electricity and static electricity discharge will inevitably occur. [0003] In the era of rapid development of science and technology, various microelectronics and optoelectronic devices are widely used. Electrostatic discharge (ESD) will change the electrical properties of semiconductor components, reduce their performance or even cause damage. Electrostatic discharge can cause disorder in the electronic system, resulting in failure or failure of equipment. In addition, electrostatic discharge produces electrostatic sparks, which become a safety hazard in the production of flammable and explosive...

Claims

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Application Information

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IPC IPC(8): C04B35/48C04B35/10C04B35/64H01B1/18
Inventor 胡忠辉李新江刘永涛
Owner 胡忠辉
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