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Wide band electromagnetic wave-shielded polyethylene compound film containing carbonyl iron powder and preparation method thereof

A carbonyl iron powder and electromagnetic wave technology is applied in the field of polyethylene film capable of shielding broadband electromagnetic waves and its preparation, which can solve problems such as inability to shield electromagnetic waves, and achieve the effects of widening the electromagnetic wave shielding range, good compatibility and high electrical conductivity.

Inactive Publication Date: 2009-02-11
BEIJING INSTITUTE OF TECHNOLOGYGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] In view of the disadvantage that polyethylene cannot shield electromagnetic waves, the invention uses an electromagnetic wave shielding additive with good electrical conductivity, magnetic permeability and good compatibility with polyethylene to be added to polyethylene resin to make a base film to make it reflect and absorb wider frequency bands. In order to further improve and broaden the electromagnetic wave shielding frequency band of the film, and make it have antistatic function and packaging barrier function, a metal layer is coated on the surface of the base film

Method used

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  • Wide band electromagnetic wave-shielded polyethylene compound film containing carbonyl iron powder and preparation method thereof
  • Wide band electromagnetic wave-shielded polyethylene compound film containing carbonyl iron powder and preparation method thereof
  • Wide band electromagnetic wave-shielded polyethylene compound film containing carbonyl iron powder and preparation method thereof

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preparation example Construction

[0028] The preparation of nickel-plated carbon fiber in the embodiments of the present invention can specifically adopt the following steps:

[0029] Soak 5g of the above-mentioned carbon fiber with a length ranging from 1 to 50mm in acetone for 1 hour, wash it with distilled water; then oxidize it in hot air at 420°C for 1 hour, and then boil it in 40% nitric acid for 20 minutes to roughen it. Wash with deionized water to neutral afterwards, carry out suction filtration with circulating water vacuum suction filter (model: SHZ-D, Tianjin Huaxin Instrument Factory); then wash with 0.1ml / l dilute hydrochloric acid, suction filtration, and carry out repeatedly 3 times; then wash and filter repeatedly with deionized water until the carbon fiber is neutral; then put the carbon fiber in an electric blast drying oven at 100°C (model: GW-1BS, Shanghai Yiheng Technology Co., Ltd.) and dry for 8 hours , take it out and set aside. The above dried 5g carbon fibers were immersed in deioni...

Embodiment 1-1~ Embodiment 1-16

[0044]Add the 1-50 mm long carbon fiber after acid oxidation treatment, carbonyl iron powder, polyethylene resin and KH-570 diluted with acetone to 100 parts by weight of polyethylene resin into a high-speed mixer Mix thoroughly. The mixed pellets are blended with an open double-roller mixer, the blending temperature is 150 °C for the front roll, and 155 °C for the rear roll, and blended for 5 min; the mixed material is pressed into a 2 mm thick sheet with a flat vulcanizer ( The processing temperature of the upper and lower plates of the flat vulcanizer is 170°C, the pressure is 150kg / cm2, and the pressing time is 6min). Cut the sheet into pellets with a length and width of 1-3mm and a thickness of 2mm with a knife; blow the film on the film blowing machine, and the film blowing temperature in zones 1-6 is 158°C, 158°C, 160°C, 162°C, 164°C °C, 166 °C. Aluminum plating is carried out on the blown film. During the aluminum plating process, the vacuum degree of the bell jar is...

Embodiment 2-1~ Embodiment 2-16

[0047] Add the nickel-plated carbon fiber with a length of 1 to 50 mm prepared above, carbonyl iron powder, polyethylene resin and KH-570 diluted with acetone to 100 parts by weight of polyethylene resin, and add it to a high-speed mixer and mix thoroughly . The mixed pellets are blended with an open double-roller mixer, the blending temperature is 150 °C for the front roll, and 155 °C for the rear roll, and blended for 5 min; the mixed material is pressed into a 2 mm thick sheet with a flat vulcanizer ( The processing temperature of the upper and lower plates of the flat vulcanizing machine is 170°C, and the pressure is 150kg / cm 2 , pressing time 6min). Cut the sheet into pellets with a length and width of 1-3mm and a thickness of 2mm with a knife; blow the film on the film blowing machine, and the film blowing temperature in zones 1-6 is 158°C, 158°C, 160°C, 162°C, 164°C °C, 166 °C. Aluminum plating is carried out on the blown film. During the aluminum plating process, th...

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Abstract

The invention provides a polyethylene composite film which is used for shielding broad-frequency electromagnetic wave and contains carbonyl iron powder, and a preparation method thereof. The polyethylene composite film comprises a matrix film and a surface coating of the matrix film. The matrix film is a polyvinyl resin film with 10-100 parts of electromagnetic wave shielding additive from 100 parts of polyvinyl resin by weight. The electromagnetic wave shielding additive is the mixture of carbon type fiber and carbonyl iron powder, and the carbon type fiber adopts at least one of carbon fiber, nickel-plated carbon fiber or copper-plated fiber; and the weight ratio between the carbon type fiber and the carbonyl iron powder is 1:8 to 8:1. The surface coating of the matrix film is a metal coating, and the average thickness of the coating is 1-20 Mum. The electromagnetic wave shielding properties of the polyethylene composite film for shielding broad-frequency electromagnetic wave are all better within the range of 300KHz-20GHz, the electromagnetic wave shielding effect can reach above 40dB when the electromagnetic wave shielding additive is added to about 15 percent by weight, and can approximately reach 70dB when the electromagnetic wave shielding additive is added to about 30 percent by weight.

Description

technical field [0001] The present invention relates to a polyethylene resin film, more particularly, relates to a polyethylene film capable of shielding broadband electromagnetic waves and a preparation method thereof. Background technique: [0002] Electromagnetic wave is a transmission process of electromagnetic energy, which is a transverse wave, and its propagation form is similar to that of light. In a society with rapid development of electronics, electrical, communication and information industries, electromagnetic wave interference, electromagnetic wave information leakage and electromagnetic wave environmental pollution have become increasingly serious social problems. The World Health Organization (WHO) has defined electromagnetic interference as one of the four major pollutions in the world today. [0003] According to the schelkunoff electromagnetic wave shielding theory, the electromagnetic wave shielding effectiveness (SE) of the shielding material is mainly ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B32B27/32B32B27/20B32B27/18B32B15/085H05K9/00B29D7/01B29B7/00B29K23/00B29K507/04B29K505/12
Inventor 焦清介解娜臧充光王成龙张亚群高宏
Owner BEIJING INSTITUTE OF TECHNOLOGYGY