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Coating composite material type inert anode material and preparation method and application thereof

An inert anode and coating technology, which is applied in the field of metal-based carbide cermet coating composite materials, can solve the problems of poor thermal shock resistance of the anode, difficulty in connecting the anode to the conductive bus plate, and fragility.

Inactive Publication Date: 2011-04-06
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In order to overcome the shortcomings of poor conductivity of oxide cermets, difficulty in connecting the anode and the conductive bus plate, poor thermal shock resistance of the anode, and easy cracking after entering the high-temperature electrolyte, the inventors advocated the use of metal-based coating composite materials as much as possible. Anode material

Method used

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  • Coating composite material type inert anode material and preparation method and application thereof
  • Coating composite material type inert anode material and preparation method and application thereof
  • Coating composite material type inert anode material and preparation method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] Embodiment 1: 316L stainless steel rods, machined into garden columnar, put into image 3 Electroplating is carried out at the cathode position, and the composition of the plating solution is: NiSO 4 ·6H 2 O: 300 g / L, NiCl 2 ·6H 2 O: 40 g / l, H 3 BO 3 : 35 g / l, WC powder 30 g / l, 12 alkyl sodium sulfate: 0.1 g / l, triammonium citrate: 5 g / l, saccharin 1 g / l, electroplating process conditions: PH=3.0, Bath temperature 40°C, current density: 3.5A / dm 2 . Without starting the mixer, after 12.5 minutes of pre-nickel plating, enter the composite plating stage of starting the mixer. The process of scanning remelting and plasma flame heating is carried out according to the conventional process of plasma flame thermal spraying. After scanning and remelting, the cylindrical composite anode is threaded at one end of the cylindrical column so as to connect with the conductive system.

[0050] according to Image 6 The electrolysis device, install the finished anode in the ano...

Embodiment 2

[0052] Example 2: The electroplated cathode is a 316L stainless steel substrate, and the electroplating solution is composed of NiSO 4 ·6H 2 O: 280 g / L, NiCl 2 ·6H 2 O: 45 g / L, H 3 BO 3 : 35 g / l, WC powder: 20 g / l, sodium lauryl sulfate: 0.1 g / l, triammonium citrate: 5 g / l, saccharin: 1 g / l. The electroplating process conditions are: temperature 30°C, pH 4.0, current density 5A / dm 2 , The pre-nickel plating time is 10 minutes, the rotation speed of the mixer is 110 rpm during composite electroplating (WC-Ni), the composite electroplating time is 8 hours, and the plasma flame is scanned and remelted after electroplating. Other preparation processes of the (WC-Ni) composite anode are the same as in Example 1.

[0053] The prepared (WC-Ni) composite inert anode is machined into a conductive connecting thread, and then installed in the Image 6 The anode position in the shown electrolysis device is used for the aluminum electrolysis test, and the molar ratio of the electrol...

Embodiment 3

[0055] Embodiment 3: garden columnar 316L stainless steel cathodic plating (WC-Ni) coating, electroplating solution is composed:

[0056] NiSO 4 ·6H 2 O: 320 g / L, NiCl 2 ·6H 2 O: 35 g / l, H 3 BO3: 35 g / L, saccharin: 1 g / L. The electroplating process conditions are bath temperature: 50°C: PH value = 5.0, compound electroplating mixer speed: 150 rpm, current density: 2A / dm 2 , Composite electroplating time: 6 hours, before composite electroplating, the pre-nickel plating time of not turning on the mixer is 15 minutes, after electroplating, remelting through plasma flame scanning, other operation steps of anode preparation are the same as embodiment 1.

[0057] The prepared (WC-Ni) coated inert anode, after machining the thread, press Image 6 The electrolysis device was installed at the anode position to carry out the aluminum electrolysis test, and the composition of the aluminum electrolyte and the electrolysis operation process conditions were the same as in Example 1. ...

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Abstract

The invention relates to a fusion electrolysis aluminum coating composite material type inert anode which is prepared by a composite plating method and a plasma flame scanning refusion process method. The backing material of the composite material is 316L stainless steel; the component of the coating is (WC-Ni) a two-phase compound; and a composite plating solution comprises NiSO4.6H2O, NiCl2.6H2O, H3BO3, WC powder, and the like. A mechanical mixer is arranged between the anode and a cathode. When the stirring speed is 100 to 150 r / minute, the codeposition of Ni and WC particles happens on the cathode; only the electrodeposition of nickel happens when the mechanical mixer is not turned on. In order to improve the bonding between the coating and the backing material, the plasma flame scanning refusion is carried out after plating. The anode prepared through the method has the corrosion rate of 36.9 to 38.4mm / year after more than 30 hours of a fusion electrolysis aluminum test. The electrolytic aluminium produced can reach the requirements of GB. Compared with an oxide cermet anode, though the anode has the slightly reduced corrosion resistance, the anode solves the problems that due to the bad electrical conductivity and resistance to thermal impacts of the oxide cermet anode and the difficult connection between the oxide cermet anode and a conductive system, thermal impact fractures are formed and anode components pollute an electrolytic aluminium product, thereby hardly obtaining the electrolytic aluminum product meeting international standards.

Description

technical field [0001] The invention relates to a molten salt electrolytic aluminum inert anode and its preparation method and application, belonging to the technology neck of metal-based carbide cermet coating composite materials. Background technique [0002] The traditional aluminum electrolysis is to carry out molten salt electrolysis in an electrolyte with cryolite-alumina as the main component, and a carbon material as an anode in a high-temperature electrolyte at 950-970°C. During the electrolysis process, metal aluminum is produced on the cathode, and new ecological oxygen is produced on the anode. At the above high temperature, the new ecological oxygen produced on the anode will oxidize and burn the carbon anode to produce CO 2 . CO and CF 4 .C 2 f 6 , SO x , NO and other polluting gases. According to statistics [Ross Brindle, Nancy Margolis: "Stragy for Technology Innovation in the U.S Aluminum Industry", U.S. Department of Energy, Office of Industrial Techno...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C25C3/12
Inventor 王飚戴永年马文会杨彬王宇栋张自华李丽
Owner KUNMING UNIV OF SCI & TECH