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Non-distortion repairing method for micro-damage of casting alloy part

A technology of casting alloys and deformed high-temperature alloys, which is applied in the direction of manufacturing tools, metal processing equipment, arc welding equipment, etc., can solve the problems of micro-damage faults of cast aluminum alloy parts, low requirements for operating skills, and short repair cycles, etc., to achieve Reduce repair cost, improve repair quality, effect of dimensional repair

Inactive Publication Date: 2009-06-03
PLA NO 5719 FACTORY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] The task of the present invention is to propose a method with low equipment investment cost, low requirements for operation skills, short repair period, high repair quality, and capable of repairing micro-damages of cast alloy parts without deformation, so as to solve the problem of aeroengine casting superalloys and cast aluminum alloys. The repair problem of minor damage failure of parts and components

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] In the fretting wear of the spherical surface, use a GH3030 anode rod with a diameter of 2mm, the power of the EDM machine is 1300W, the voltage is 62V, and the frequency is low frequency 250H Z 1. Adjust the electrode speed to indicate medium speed and the process parameters of argon flow rate of 20L / min. Repeat coating on the spherical worn part until the size returns to the pattern, then polish the repaired part with a grinding wheel head, and then use φ3mm according to the above process parameters The anode rod made of CoCrW material is coated 3 to 5 times on the repaired surface for surface strengthening, and the design performance of the original part is achieved after application.

Embodiment 2

[0019] In the fretting wear of the mounting surface, the anode rod can only be made of φ3mm CoCrW, the power of the EDM is 1450W, the voltage is 62V, and the frequency is 250H at low frequency. Z , The electrode speed is adjusted to indicate medium speed and the technological parameters of argon gas flow rate is 20L / min. Repeat coating on the surface of the spherical worn part for 3 to 5 times to strengthen the surface. After application, the design performance of the original part is achieved.

Embodiment 3

[0021] Dealing with minor mechanical damage faults on the mounting surface of lubricating oil accessories in cast aluminum alloys of aero-engines. With the method of the present invention, at the damaged part of the mounting surface, use a 5A02 anode rod of φ2mm, the power of the electric discharge machine is 1000W, the voltage is 45V, and the frequency is low frequency 250H Z , The electrode speed is adjusted to indicate medium speed and the process parameters of argon gas flow is 20L / min. Repeat coating on the surface of the spherical wear area until the size is restored to the pattern, and the design performance of the original part is achieved through application.

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PUM

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Abstract

The invention discloses a non-distortion repairing method for micro-damage of casting alloy part. In the method, a revolving solid anode bar made from CoCrW alloy is clamped on a rotary collet of an electric discharge machine, and spare parts to be repaired are connected with the cathode of the electric discharge machine; the power of the electric discharge machine is adjusted between 1000W and 1800W, and the frequency is adjusted into low frequency; shield argon is adjusted between 8L / min and 35L / min, and argon in an argon bottle is guided to a coating part by a copper pipe; a dipped finish of the copper pipe aims damage parts of the spare parts; after the power is turned on, the rotary cathode bar and the damage surfaces of the spare parts are contacted with degrees between 55 degrees and 75 degrees, and reciprocating coating is carried out at repairing parts. The method uses the characters of high transient temperature and short endurance time of electric spark micro-arc aggradation to reduce heat input in the repairing of spare parts, thereby avoiding the defects of great heat input amount of argon-arc welding, long acting time, much deformation of spare parts and easy generation of cracks in the prior art. The method overcomes the problems of border effect of plasma spraying, great investment cost of devices, low bonding strength of coating, easy plunger separation and chip off-falling for hot spraying in the prior art.

Description

technical field [0001] The invention relates to a method for repairing micro-damages of cast alloy parts without deformation, in particular to a method for repairing micro-abrasion, micro-mechanical damage, casting holes and micro-cracks of aero-engine high-temperature cast alloys and cast aluminum alloy parts. Background technique [0002] Due to vibration, stress and other factors during the use of the aero-engine, fretting wear and cracks will occur on the high-temperature alloy, cast superalloy, cast aluminum alloy and titanium alloy parts on the engine. Misassembly causes scratches and bruises on the surface of parts, and defects such as air holes and pinholes on the surface of parts left during manufacturing. At present, the repair methods for high-temperature deformed alloys, deformed aluminum alloys, titanium alloys and other parts with the above-mentioned defects usually include: [0003] Argon arc welding repair, the disadvantage of argon arc welding repair is lar...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/16B23K9/04
Inventor 任天明
Owner PLA NO 5719 FACTORY
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