Preparation method of light-weighted autoclaved unburned block

A block and autoclaved technology, which is applied in the field of preparing light-weight autoclaved non-fired blocks, can solve the problems of high unit density of autoclaved non-fired blocks, no effective improvement, and few closed pores, etc., reaching the product market Large demand, light weight, and the effect of reducing the stacking site

Active Publication Date: 2012-01-11
FUJIAN LONGKING DSDN ENGINEERING CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Since blast furnace slag, slag, sea sand or tailings can be applied to the cement industry, the relative price is relatively expensive, and these materials have a high density, so that the produced autoclaved non-fired blocks have a higher unit density and smaller closed pores. The overall earthquake resistance and thermal insulation performance of the building have not been effectively improved.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] A power plant has built a dry desulfurization process, with an annual output of 10,000 tons of desulfurization by-products, and a nearby aerated concrete block company with an annual output of 300,000 m 3 , about 10,000 tons of waste materials are produced annually. Using the present invention, the circulating fluidized bed dry desulfurization ash and aerated concrete block waste materials are used.

[0027] First, use a crusher to break the waste of aerated concrete blocks into wastes below 5mm, mix dry desulfurization ash, waste of aerated concrete blocks and power plant slag in a sealed container, and then add water to roll and mix. Blocks are prepared using traditional unburned brick equipment. Then use the waste heat steam from the power plant, control the autoclave temperature at 190°C in the autoclave, and steam for 6 hours under the pressure of 1.2MPa. After the temperature cools down, the finished product is taken out of the kettle, and all parameters meet the...

Embodiment 2

[0030] A steel plant has built a sintering machine dry desulfurization system with an annual output of 20,000 tons of desulfurization by-products. A nearby aerated concrete block company has an annual output of 600,000 m 3 , about 20,000 tons of waste materials are produced annually. Using the present invention, the circulating fluidized bed dry desulfurization ash and aerated concrete block waste materials are used.

[0031] First use a crusher to break the waste of aerated concrete blocks into waste less than 5mm, mix the dry desulfurization ash, waste of aerated concrete blocks and some scrap steel slag from the steel plant in a sealed container, and then add water to roll and mix . Blocks are prepared using traditional unburned brick equipment. Then use the waste heat steam from the iron and steel plant, control the autoclave temperature at 190°C in the autoclave, and steam for 6 hours under the pressure of 1.2MPa. After the temperature cools down, the finished product i...

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PUM

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Abstract

The invention relates to a preparation method of a light-weighted autoclaved unburned block, which relates to the integrated utilization of a solid waste. Aerated concrete block waste is crushed into aggregate; dry FGD is mixed with the aggregate, added with water during the stirring and formed, to prepare an adobe; and the adobe is sent into steam to be cured, to prepare the light-weighted autoclaved unburned block. The preparation method of the light-weighted autoclaved unburned block has small finished product density, high strength and lighter weight, realizes the 'zero emission' of the dry FGD in a dry desulfurization process, solves the problem of enterprise product waste piling of the aerated concrete block, and reduces piling sites; the compressive strength and the flexural strength of the unburned block exceed the standard of a national autoclaved lime sand brick superior product; the weight of the produced autoclaved unburned block is 20 percent less than that of the traditional clay brick and autoclaved sand-lime brick on the basis of reaching all strength standards of the traditional red brick; no secondary pollution is produced, and the integrated utilization of resources is realized; and the process is simple, and the investment and treatment cost is low. The preparation method of the light-weighted autoclaved unburned block is universal.

Description

technical field [0001] The invention relates to a comprehensive utilization of solid waste, in particular to a method for preparing light autoclaved non-burning blocks by using dry desulfurization ash and aerated concrete block waste as main raw materials. Background technique [0002] Systems such as boilers in coal-fired power plants and heating power plants, and sintering machines in steel plants produce a large amount of sulfur dioxide pollutants during the combustion process. In recent years, due to the water-saving and energy-saving advantages of the dry desulfurization process, the desulfurization process has become more and more popular among users. The desulfurization ash produced by the dry desulfurization process is a high-calcium ash, in which calcium sulfate hemihydrate, calcium sulfite hemihydrate, calcium carbonate, and calcium hydroxide are the main components. If the dry desulfurization ash is not comprehensively utilized, a large amount of land will be occ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B28B1/00
Inventor 蒋亚兵林驰前张原郑进朗卢茂源
Owner FUJIAN LONGKING DSDN ENGINEERING CO LTD
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