Composite type high-conductivity polymer material and preparation method thereof

A polymer material, high conductivity technology, applied in the direction of conductive materials dispersed in non-conductive inorganic materials, etc., can solve the problems of high content of conductive carbon black, low toughness, backward technology, etc., and achieve excellent extrusion processing performance , environmental stress cracking resistance, good effect of UV resistance

Active Publication Date: 2010-11-24
SHANDONG KEHONG WIRE & CABLE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It provides an ultra-low resistance polymer conductive product by adding high-performance conductive carbon black and additives, and using a special modified manufacturing process. Its disadvantages are: the content of conductive carbon black is too high, the processing technology is complicated, and the production efficiency is low. , the toughness of the product is not high, and the fracture elongation of the material is less than 100%
Its disadvantages are: using nano-graphite as conductive filler, the conductivity is not high, the volume resistivity is relatively large, the production adopts twin-roll mixing processing, the process is backward, the quality stability is poor, and the efficiency is low
It uses three grades of POE as raw materials, thermoplastic rubber as a modifier, and adds 25 to 30 parts of superconducting carbon black, dispersant, lubricant, rheological agent and other additives to make high-conductivity plastic sheathing materials. Good electrical conductivity and tensile properties, its disadvantages are: the manufacturing process is complicated, the product quality between batches is not easy to control, and it is not easy to produce in large quantities; The internal copper core protection has adverse effects; the thermoplastic rubber SEBS (YH-403) added to the formula is a polymer with poor fluidity. Although a certain amount of rheological agent and lubricant is added, the flow of the material sex is still bad

Method used

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  • Composite type high-conductivity polymer material and preparation method thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0037] Taking the production of product 100Kg of the present invention as example used raw materials and weight proportion thereof are:

[0038] LLDPE (MFR=4.0g / 10min) 39Kg

[0039] SBS 18Kg

[0040] Special conductive carbon black (untreated) 20Kg

[0041] Liquid paraffin 17Kg

[0042] PE wax 2Kg

[0043] Oxidized PE wax 1Kg

[0044] PPA 0.2Kg

[0045] Zinc stearate 0.8Kg

[0046] Calcium carbonate 1.5Kg

[0047] Antioxidant 1010 0.2Kg

[0048] Anti-copper agent 0.3Kg

Embodiment 2

[0050] Taking the production of product 100Kg of the present invention as example used raw materials and weight proportion thereof are:

[0051] PP (MFR=7.0g / 10min) 14Kg

[0052] POE (MFR=5.0g / 10min) 9Kg

[0053] SEPS 23Kg

[0054] Special conductive carbon black (untreated) 23Kg

[0055] White mineral oil 26.4Kg

[0056] Oxidized PP wax 1.2Kg

[0057] PPA0.4Kg

[0058] Ethylene bis stearic acid amide (EBS) 0.5Kg

[0059] Zinc oxide 1.7Kg

[0060] Antioxidant 1076 0.3Kg

[0061] Anti-copper agent 0.5Kg

Embodiment 3

[0063] Taking the production of product 100Kg of the present invention as example used raw materials and weight proportion thereof are:

[0064] POE (MFR=5.0g / 10min) 36Kg

[0065] SEBS 18Kg

[0066] Special conductive carbon black (untreated) 24Kg

[0067] Naphthenic oil 17Kg

[0068] PE wax 1.8Kg

[0069] PPA 0.2Kg

[0070] Zinc stearate 0.6Kg

[0071] Calcium carbonate 1.6Kg

[0072] Antioxidant 1010 0.3Kg

[0073] Anti-copper agent 0.5Kg

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Abstract

The invention discloses a composite type high-conductivity polymer material and a preparation method thereof, which belongs to the technical field of new materials. The composite type high-conductivity polymer material is characterized by comprising the following raw materials in percentage by weight: 40-62 wt% of base resin compositions, 18-25 wt% of super conductive carbon black, 10-30 wt% of rubber filling oil, 1-3 wt% of low molecular wax, 0.2-0.8 wt% of fluoroelastomer processing aid (PPA), 0.5-2 wt% of lubricant, 1.5-3 wt% of inorganic filler and 0.5-2.5 wt% of other aids. The compositetype high-conductivity polymer material has the advantages of excellent high conductivity, environmental stress cracking resistance, weatherability, ozone resistance, ultraviolet resistance, favorable high temperature resistance, high impact resistance, oil resistance, solvent resistance and mechanical property, and can be used as an environment-friendly conductive polymer sheath material of an combined through earth line, a metal anticorrosive material of other ground cable, a conductive plastic cladding material of a conductive plastic cable positive wire, an optical cable flexible sheath material, and the like.

Description

technical field [0001] The invention relates to the technical field of conductive polymer materials, in particular to a composite high-conductivity polymer material and a preparation method thereof, which are suitable for comprehensively penetrating the ground wire's environment-friendly conductive polymer sheath material and other metal materials for ground cables. Anti-corrosion materials, conductive plastic coating materials for conductive plastic cable anode wires, in addition, they can also be used as elastomer materials for antistatic (ESD) sheathed elastic tubes in electrical wiring, as well as ships, mines, drilling platforms, nuclear power plants and Conductive filler layer of power cables in other facilities and optical cable elastic sheath material for anti-electromagnetic interference (EMI / RFI). Background technique [0002] The volume resistivity of ordinary conductive polymer materials is between 100 and 10 4 Ω·cm, while the volume resistivity of highly conduc...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L23/08C08L23/12C08L55/02C08L25/08C08K13/06C08K3/04C08K9/04C08K3/34C08K3/22C08K3/26H01B1/24
Inventor 王日辉商传红臧化文
Owner SHANDONG KEHONG WIRE & CABLE TECH CO LTD
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