Method for preparing potato crispy chips through osmotic dehydration and hot air and microwave combined drying

A technology of osmotic dehydration and combined drying, applied in the field of fruit and vegetable processing, can solve the problems of large loss of product nutrients, no bactericidal effect, and poor moisture removal ability, so as to overcome poor product quality, maintain color and flavor, and solve hygienic requirements. high effect

Inactive Publication Date: 2012-04-18
JIANGNAN UNIV
View PDF0 Cites 28 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are obvious defects: the drying speed is fast in the constant speed drying stage in the early stage, slow drying stage in the later stage, and long heating time; high temperature; low energy utilization rate; large loss of product nutrients, serious shrinkage, and poor brittleness
[0005] Vacuum freeze-drying is considered to be the best drying method to maintain the nutritional content and color of products at present, but there are large one-time investment, high energy consumption, high production cost, and long production cycle; there is no bactericidal effect on the product, and there are hidden dangers of microorganisms exceeding the standard and other defects
[0006] Vacuum frying is the main processing technology for crispy potatoes. Although it has certain advantages in terms of ingredients, col

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Potatoes are first cleaned, peeled, sliced ​​(thickness 6mm), blanched to kill enzymes (90°C, 2min), osmotic dehydration (sucrose solution with a mass fraction of 40%, potato chips: permeate mass ratio 1: 10, soaking temperature 40°C, soaking time 30min), drain, hot air drying (60-70°C, wind speed 1-3m / s) to a moisture content of about 30%, microwave drying (1-3W / g) to a final moisture content of 2-3% , packaging, and finished products.

Embodiment 2

[0017] Potatoes are first cleaned, peeled, sliced ​​(thickness 6mm), blanched to kill enzymes (95°C, 2min), osmotic dehydration (sucrose solution with a mass fraction of 40%, potato chips: permeate mass ratio 1: 12, soaking temperature 30℃, soaking time 40min), drain, hot air drying (60~70℃, wind speed 1~3m / s) to about 40% moisture content, microwave drying (1~3W / g) to final moisture content 4~5% , packaging, and finished products.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses a method for preparing potato crispy chips through osmotic dehydration and hot air and microwave combined drying, and belongs to the technical field of fruit and vegetable processing. The method mainly comprises the following steps of: cleaning, peeling and slicing potatoes (the thickness of the slices is 4-8mm), blanching for deactivating enzyme (at the temperature of between 90 and 110DEG C), performing osmotic dehydration (penetrating fluid, namely a 40 mass percent sucrose solution is prepared, a mass ratio of the potato crispy chips to the penetrating fluid is 1:(10-12), the soaking temperature is 30-40DEG C, and the soaking time is 30 to 40 minutes), draining water, drying with hot air at the temperature of between 60 and 70DEG C at the air speed of 1-3m/s to obtain a semi-finished product of which the water content is 30 to 40 percent, and performing microwave drying (1-3W/g) finally to obtain the finished product of which the water content is 2 to 5 percent. A new process of assisting in dehydrating through osmotic soaking and performing normal-pressure hot air and vacuum microwave combined drying is adopted, the obtained potato product has nutrient components and color which are maintained well, has crispy texture and avoids defects of high oil content and greasy mouthfeel of a fried food, the production cost is far lower than that of a vacuum freeze-drying product, and the method has the characteristics of short production period, low cost, and good product quality.

Description

Technical field: [0001] The invention discloses a method for preparing potato crisps through combined osmotic dehydration and hot air microwave drying, which belongs to the technical field of fruit and vegetable processing. Background technique: [0002] Potatoes, also known as: potatoes, yams, yams, yams, etc., are annual herbaceous plants of the Solanaceae family. China is the largest sweet potato producer in the world, and its output accounts for 88% of the world's sweet potato production. Potato has high nutritional value and medicinal value. Its high-quality starch content is about 16.5%, and it is known as the "second bread" of human beings; it has high protein content and has all the amino acids necessary for the human body, especially rich in grains Lack of lysine; rich in vitamin A, vitamin C and minerals, its vitamin content is twice that of carrots, three times that of Chinese cabbage, four times that of tomatoes, and the content of vitamin C is the highest in ve...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): A23L1/217A23L19/18
Inventor 吕兵周雯熊艳
Owner JIANGNAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products