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Low-temperature SCR catalyst prepared by extrusion molding, and preparation method thereof

A technology of SCR catalyst and low-temperature flue gas, applied in chemical instruments and methods, physical/chemical process catalysts, separation methods, etc., can solve the problems of unfavorable ecological environment and human health, high reaction temperature, dust blockage, etc., and achieve excellent low temperature Effects of SCR characteristics, increased specific surface area, and reduced operating temperature

Active Publication Date: 2012-06-13
GUODIAN SCI & TECH RES INST
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The catalyst used is mainly V 2 o 5 / TiO 2 series, it has very high catalytic activity, but it mainly has the following disadvantages in domestic applications: First, the reaction temperature is relatively high, and the general operating temperature is about 350 ° C. In order to meet the temperature requirements, the catalytic bed is generally arranged in the dust collector before, but on the one hand this arrangement will cause the SO of the catalyst 2 and alkali metal poisoning, as well as dust blockage, on the other hand requires a large space behind the furnace; second, the vanadium in the active component is poisonous, which is harmful to the ecological environment and human health; third, the cost of engineering technology and catalysts is very high
However, the technology of low-temperature SCR catalysts is relatively immature in the research and development at home and abroad.
In particular, most of the existing catalyst preparation methods are in the form of powders, which must be processed before they can be used in industrial applications. Some studies have proposed the use of cordierite, attapulgite, etc. to load active components. The adhesion on the carrier needs to be strengthened, and the carrier itself will still have an impact on the catalyst activity and the ability to resist sulfur dioxide and water vapor

Method used

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  • Low-temperature SCR catalyst prepared by extrusion molding, and preparation method thereof
  • Low-temperature SCR catalyst prepared by extrusion molding, and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] Dissolve 5 grams of polyvinyl alcohol (PVA) in 100 grams of deionized water, raise the temperature to about 80°C to promote its complete dissolution, add 2 grams of oxalic acid after cooling, and stir evenly to form a transparent gel for later use.

[0036] Add 80 grams of 50% manganese nitrate solution to 100 grams of deionized water, and then mix with 200 grams of nano-TiO 2 The powder is mixed and put into a kneader for kneading. After forming a slurry, add the above gel and continue kneading. During the kneading process, the temperature is gradually increased (at a rate of 0.5°C / min). As the kneading continues, water will evaporate. When the temperature rises to 70-95℃, the viscosity of the mixture will increase rapidly. At this time, add 20 grams of ammonia water with a concentration of 20% (the function of ammonia water is to adjust the pH value of the dough, while the function of water is only to adjust the moisture content of the dough), continue Knead until the...

Embodiment 2

[0042] Dissolve 5 grams of polyvinyl alcohol (PVA) in 100 grams of deionized water, raise the temperature to about 80°C to promote its complete dissolution, add 2 grams of oxalic acid after cooling, and stir evenly to form a transparent gel for later use.

[0043] Add 350 grams of 50% manganese nitrate solution to 100 grams of deionized water, and then mix with 200 grams of nano-TiO 2 The powder is mixed and put into a kneader for kneading. After forming a slurry, add the above gel and continue kneading. During the kneading process, the temperature is gradually increased (at a rate of 0.5°C / min). As the kneading continues, water will evaporate. When the temperature rises to 70-95°C, the viscosity of the mixture will increase rapidly. At this time, add 20 grams of 20% ammonia water and continue kneading until the viscosity reaches the optimum. Stop kneading.

[0044] Take out the dough-like precursor, put it in an airtight container and let it stand for 10 hours, then put it in...

Embodiment 3

[0049] Dissolve 5 grams of methylcellulose in 100 grams of deionized water at about 80°C, add an appropriate amount (4 grams) of citric acid after cooling, and stir evenly to form a transparent gel for later use.

[0050] Add 80 grams of 50% manganese nitrate solution and cerium nitrate crystals to 200 grams of deionized water, the molar ratio of Mn: Ce is 40:7, and then mix with 400 grams of metatitanic acid (as TiO 2 325 grams in total) mixed into a kneader for kneading, after forming a slurry, add the above gel to continue kneading, and gradually increase the temperature (at a rate of 0.5°C / min) during the kneading process, as the kneading continues When the water evaporates, the viscosity of the mixture will increase rapidly when the temperature rises to 70-95°C. At this time, add 20 grams of 20% ammonia water and continue kneading until the viscosity reaches the optimum. Stop kneading.

[0051] Take out the dough-like precursor, put it in an airtight container and let it ...

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Abstract

The invention relates to a low-temperature SCR catalyst prepared by extrusion molding, and a preparation method thereof. The invention belongs to the field of atmosphere pollution controlling. According to the invention, an extrusion molding method is adopted for preparing the catalyst, and the technology is skillfully designed. The activity, sulfur dioxide resistance and water intoxication resistance of the prepared catalyst satisfy application requirements. The activity, the sulfur dioxide resistance and the water intoxication resistance of the catalyst are maintained, and a certain mechanical strength is ensured in the catalyst particles.

Description

technical field [0001] The invention belongs to the field of air pollution control, and mainly relates to the treatment technology of low-temperature flue gas nitrogen oxides of coal-fired boilers, in particular to an extruded low-temperature SCR catalyst and a preparation method thereof. Background technique [0002] With the continuous growth of energy consumption, stationary sources, mainly coal-fired boilers, emit more and more nitrogen oxides into the atmosphere. Nitrogen oxides (NOx) are the main pollutants that cause air pollution problems such as acid rain, photochemical smog, and increased near-surface ozone concentration. Therefore, NOx emission reduction technology has always been the focus of attention of various countries. With the promulgation of the "Emission Standard of Air Pollutants for Thermal Power Plants GB13223-2011", controlling NOx emissions from coal-fired power plants has become the focus of power environmental protection during the "Twelfth Five-Ye...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J23/34B01D53/90B01D53/56
Inventor 胡宇峰盛重义王小明薛建明
Owner GUODIAN SCI & TECH RES INST
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