Alloy gray cast iron glass mould and method for producing same

A glass mold and gray cast iron technology, applied in the field of glass mold materials, can solve problems such as unfavorable glass molds, mold surface expansion deformation, mold cracking and failure, and achieve the effects of improving purity, accelerating melting speed, and low thermal conductivity

Active Publication Date: 2013-10-30
ORI MOLD TECH SUZHOU
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This patent scheme has made great achievements in the strength and hardenability of the mold material, but it contains 1.1-1.2% copper and 0.2-0.6% nickel, because both copper and nickel elements will strongly promote the formation of pearlite, thus making the mold material The proportion of pearlite in the matrix is ​​greatly increased, because pearlite will decompose into ferrite and graphite at high temperature. This decomposition process will cause expansion deformation on the surface of the mold and cause oxidative fine microscopic cracks, and over time Over time, these small cracks will expand and eventually form macroscopic cracks, leading to mold cracking and failure, which is not conducive to the long-term high-temperature working environment of glass molds.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A) Smelting, put the pig iron into the smelting furnace for smelting, and when the melting rate of the added pig iron reaches 85% of the total amount, add the returned material, which is scrapped alloy gray cast iron glass mold and / or pouring riser, after the added return Add steel scrap when the melting rate of the charge accounts for 75% of the total amount added (total amount of returned charge), add ferrosilicon after the scrap steel is completely melted, and add ferromanganese, ferromolybdenum and Ferrochrome, wherein, ferromolybdenum is added after ferromanganese is melted, and ferrochrome is added after ferromolybdenum is melted, after ferrochrome is melted, slag accumulating agent whose weight accounts for 0.2% of the total weight of molten iron is evenly sprinkled on the surface of molten iron and carried out For the first slag removal, ferrovanadium and ferrotitanium are added after the first slag removal and the molten iron is stirred. Carry out sampling an...

Embodiment 2

[0030] Only change the timing of adding the returned charge in step A) to when the melting rate of pig iron reaches 75% of the total amount (total weight of pig iron) to add, and change the timing of scrap steel to be added when the melting rate of the returned charge accounts for 75% of the total amount added. Add when the total amount (total weight of the charge) is 85%, change the amount of the slag accumulator to 0.3% of the total weight of the molten iron, change the mass % content of the chemical elements of the molten iron to 3.45% carbon, 1.8% Silicon, 0.6% manganese, 0.8% molybdenum, 0.16% vanadium, 0.25% titanium, 0.45% chromium, 0.015% sulfur and 0.03% phosphorus, and the rest are iron. 1520°C, the holding time was changed to 5 minutes; only the amount of slag accumulator sprinkled on the surface of the primary molten iron in step B) was changed to account for 0.2% of the total weight of the primary molten iron, and the inoculant was introduced into the iron along ...

Embodiment 3

[0032] Only change the timing of adding the returned charge in step A) to when the melting rate of pig iron reaches 80% of the total amount (total weight of pig iron) to add, and change the timing of scrap steel to add when the melting rate of the returned charge to be added accounts for 80% of the added amount Add when the total amount (total weight of the charge) is 80%, change the amount of slag accumulator to 0.25% of the total weight of molten iron, change the mass % content of chemical elements in molten iron to 3.55% carbon, 2.1% Silicon, 0.5% manganese, 0.6% molybdenum, 0.10% vanadium, 0.15% titanium, 0.3% chromium, 0.012% sulfur and 0.036% phosphorus, and the rest are iron. 1510°C, the holding time was changed to 8 minutes; only the amount of sprinkling the slag accumulator on the surface of the primary molten iron in step B) was changed to account for 0.25% of the total weight of the primary molten iron, and the inoculant was introduced into the iron along with the ...

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PUM

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Abstract

An alloy gray cast iron glass mould and a method for producing the same belong to the technical field of glass mould materials. The alloy gray cast iron glass mould consists of the following chemical elements by mass percent: 3.35-3.55% of carbon, 1.8-2.1% of silicon, 0.5-0.7% of manganese, 0.4-0.8% of molybdenum, 0.1-0.16% of vanadium, 0.15-0.25% of titanium, 0.3-0.6% of chromium, 0.01-0.02% of sulfur, 0.03-0.04% of phosphate and the balance of iron. The alloy gray cast iron glass mould has the advantages that the mould can have good anti-oxidation performance, thermal fatigue resistance, growing resistance, thermal conductivity and low thermal expansion performance; and the reaction time of carbide forming elements and pearlite stable elements with molten iron can be obviously shortened, generation of primary carbide and pearlite can be effectively inhibited, the temperature of molten iron to be poured into a casting ladle is controlled, not only can the molten iron be thermally insulated at the discharging temperature, but also the impurities in the molten iron can be purified, and the purity of the molten iron is improved.

Description

technical field [0001] The invention belongs to the technical field of glass mold materials, in particular to an alloy gray cast iron glass mold and a preparation method thereof. Background technique [0002] Glass mold is an important equipment for forming glass products. Take forming glass containers as an example. In the process of forming glass containers, the glass container forming mold not only serves to limit the shape of glass containers, but also acts as a heat exchange medium for molten glass frit. The dual role of the glass mold, and the frequent contact with the high-temperature molten glass is subject to oxidation, growth, thermal fatigue, friction and wear with the glass container, so it is necessary to require the material used to make the glass mold to have good compactness, ease of processing, Chemical stability, outstanding specific heat and thermal conductivity, small thermal expansion coefficient, good thermal crack resistance and excellent wear resistan...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C22C37/10C22C33/08B22D1/00
Inventor 戈剑鸣
Owner ORI MOLD TECH SUZHOU
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