Surface treatment method of piston inlaid ring

A technology of surface treatment and ring inserting, which is applied in the field of surface treatment of internal combustion engine parts, can solve problems such as hindering the passage of heat flow, overheating of the piston head, and difficulty in removing it, so as to improve production efficiency, increase bonding strength, and benefit The effect of metallurgical bonding

Inactive Publication Date: 2013-04-17
成都银河动力有限公司
View PDF6 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Shot blasting has a good derusting effect, but this method is easy to blow out the graphite on the surface of the ring, and the fine graphite is easy to stick to the surface of the ring, forming the so-called non-wet pollution, which is difficult to remove, and graphite is serious Influencing the aluminizing of the wear ring and its bonding with the aluminum substrate
At the same time, this method creates pits on the surface of the

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The material of the ring piston cast iron ring is austenitic cast iron, and its surface is sandblasted by a sandblasting machine, that is, the quartz sand is sprayed onto the surface of the ring at a high speed and evenly by a sandblasting machine. The working pressure of sandblasting is 8MPa, the sandblasting time is 4min, and the mesh of quartz sand is 30 mesh. The oil and rust spots on the surface of the ring and the inner deep groove are completely removed by high-speed sandblasting until the surface of the ring is frosted and the roughness is uniform. After the sandblasting treatment, the conventional preparation process of the ring-inlaid piston is carried out: aluminizing-cavity mold casting-heat treatment-machining, and the ring-inlaid aluminum piston is obtained. The bonding strength of the aluminum-iron bonding area is as high as 19.5MPa, which is 10.2MPa higher than that of the piston prepared by traditional shot blasting. The bonding surface is well bonded t...

Embodiment 2

[0017] The material of the ring piston cast iron ring is austenitic cast iron, and its surface is sandblasted by a sandblasting machine, that is, the emery is sprayed onto the surface of the ring at a high speed and evenly by a sandblasting machine. The working pressure of sandblasting is 2MPa, the sandblasting time is 2min, and the mesh of corundum is 300 mesh. The oil and rust spots on the surface of the ring and the inner deep groove are completely removed by high-speed sandblasting until the surface of the ring is frosted and the roughness is uniform. After the sandblasting treatment, the conventional preparation process of the ring-inlaid piston is carried out: aluminizing-cavity mold casting-heat treatment-machining, and the ring-inlaid aluminum piston is obtained. The bonding strength of the aluminum-iron bonding area is as high as 20.3MPa, and the bonding surface is well bonded through ultrasonic testing, and the thickness of the bonding layer is uniform through tissue...

Embodiment 3

[0019] The material of the ring piston cast iron ring is austenitic cast iron, and its surface is sandblasted by a sandblasting machine, that is, the copper ore is sprayed onto the surface of the ring at a high speed and evenly by a sandblasting machine. The blasting pressure is 10MPa, the blasting time is 6 minutes, and the mesh size of the copper ore is 150 mesh. The oil and rust spots on the surface of the ring and the inner deep groove are completely removed by high-speed sandblasting until the surface of the ring is frosted and the roughness is uniform. After the sandblasting treatment, the conventional preparation process of the ring-inlaid piston is carried out: aluminizing-cavity mold casting-heat treatment-machining, and the ring-inlaid aluminum piston is obtained. The bonding strength of the aluminum-iron bonding area is as high as 19.5MPa, which is 19.7MPa higher than that of the piston prepared by traditional shot blasting. The bonding surface is well bonded throug...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Bond strengthaaaaaaaaaa
Bond strengthaaaaaaaaaa
Login to view more

Abstract

The invention discloses a surface treatment method of a piston inlaid ring. The method comprises the steps that a sand-blasting machine is used to uniformly jet sand to the surface of the inlaid ring at a high speed, so that contaminants on the surface of the inlaid ring and in the inside deep grooves are completely removed until the surface of the inlaid ring is scrubbed and the roughness is uniform; and the working pressure of the sand-blasting machine ranges from 2 MPa to 10 MPa, sand blasting lasts for 2 min to 6 min, and the particle size of the sand ranges from 30 meshes to 320 meshes. Compared with the prior art, the piston inlaid ring is subjected to the sand-blasting treatment, on one hand, the corrosion on the surface of the inlaid ring can be removed, simultaneously the ring surface texture treated by the sand-blasting is meticulous compared with shot blasting treatment, so that the metallurgical bonding is facilitated, the bond quality of the ferro-aluminum combining area is improved, meanwhile the ultrasonic flaw detection is not affected, and the treatment cost is lower.

Description

technical field [0001] The invention relates to a surface treatment process for internal combustion engine accessories. Background technique [0002] As the heart of the internal combustion engine, the quality of the piston directly affects the thermal efficiency, mechanical efficiency, energy consumption and operational reliability of the internal combustion engine. In recent years, the working intensity of the piston will further increase, and the working environment will also deteriorate accordingly. The requirements for the material of the piston are also more stringent. It must have light weight, small thermal expansion coefficient, poor heat absorption, good thermal conductivity, and high temperature. It has the characteristics of high strength and wear resistance in the state. The current common practice is to inlay wear-resistant rings in the piston, that is, the piston body is made of eutectic aluminum-silicon alloy with light weight and good thermal conductivity; ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B24C1/10B24C1/08
Inventor 杨庆年孙兰贺跃辉彭明诚徐昌友文均李长案
Owner 成都银河动力有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products