Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Amorphous boron contained sliding nozzle refractory brick made by combing unfired metal with aluminum, carbon and zirconium materials and production method thereof

A sliding nozzle and amorphous boron technology, which is applied in metal processing equipment, casting melt containers, manufacturing tools, etc., can solve the problems of unsatisfactory thermal shock resistance, low high temperature strength, and short service life, and achieve excellent anti-corrosion Excellent oxidation performance, hydration resistance, and long service life

Active Publication Date: 2013-05-29
HENAN RONGJIN HIGH TEMPERATRUE MATERIALS CO LTD
View PDF9 Cites 8 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Carbon-bonded fired aluminum-carbon and aluminum-carbon-zirconium sliding plates can basically meet the requirements of steel mills, but due to low high-temperature strength, there are problems such as short service life, roughness in the sliding area, and cold steel.
In addition, for carbon-bonded fired aluminum-carbon slides and aluminum-carbon-zirconium slides, there are disadvantages of high firing costs and long production cycles, and oil-impregnated asphalt is required after firing, which will pollute the environment during production
The non-burning aluminum-carbon slide plate can basically meet the requirements of small and medium-sized ladles and tundishes. However, due to the unsatisfactory thermal shock resistance, radial cracks occur when used on large ladles, and there is a problem of short service life.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] Example 1: A non-fired metal-bonded aluminum-carbon-zirconium sliding nozzle brick containing amorphous boron and its production method

[0020] 1. Raw material composition: expressed in weight percentage, including 56.2% corundum, 0.3% amorphous boron, 15% silicon carbide, 20% zircon mullite, 3% graphite, 3.5% aluminum-silicon alloy and 2 % of lithium-based bentonite, plus 5% of the total amount of the above-mentioned raw materials phenolic resin binder.

[0021] Among them, corundum includes corundum powder and corundum particles, corundum powder particle size ≤ 400 mesh, accounting for 24.2%; corundum particles including 1mm < particle size ≤ 3mm accounted for 16%, 0.5mm < particle size ≤ 1mm accounted for 10%, particle size ≤ 0.5mm accounted for 6% %.

[0022] Amorphous boron is amorphous boron powder with particle size ≤ 1000 mesh; silicon carbide particle size ≤ 0.5mm, zirconium mullite particle size ≤ 1mm, graphite is flake graphite powder with particle size ≤ 2...

Embodiment 2

[0027] Embodiment 2: basically the same as Embodiment 1, the difference is:

[0028] Raw material composition: expressed in weight percentage, including 69% corundum, 1.5% amorphous boron, 10% silicon carbide, 10% zircon mullite, 2% graphite, 4.5% aluminum silicon alloy and 3% Lithium-based bentonite, plus a phenolic resin binder of 5.5% of the total amount of the above-mentioned raw materials.

[0029] Among them, corundum includes corundum powder and corundum particles, corundum powder particle size ≤ 400 mesh, accounting for 22%; corundum particles including 1mm < particle size ≤ 3mm accounted for 25%, 0.5mm < particle size ≤ 1mm accounted for 15%, particle size ≤ 0.5mm accounted for 7% %.

[0030] Other raw material requirements and production method are with embodiment 1.

Embodiment 3

[0031] Embodiment 3: basically the same as Embodiment 1, the difference is:

[0032] Raw material composition: expressed in weight percentage, including 66% corundum, 3% amorphous boron, 5% silicon carbide, 15% zircon mullite, 4% graphite, 6% aluminum silicon alloy and 1% Lithium-based bentonite, plus a phenolic resin binder of 6% of the total amount of the above-mentioned raw materials.

[0033] Among them, corundum includes corundum powder and corundum particles, corundum powder particle size ≤ 400 mesh, accounting for 19%, corundum particles including 1mm < particle size ≤ 3mm accounted for 24%, 0.5mm < particle size ≤ 1mm accounted for 13%, particle size ≤ 0.5mm accounted for 10% %.

[0034] Other raw material requirements and production method are with embodiment 1.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Granularityaaaaaaaaaa
Login to View More

Abstract

The invention relates to an amorphous boron contained sliding nozzle refractory brick made by combing unfired metal with aluminum, carbon and zirconium materials and a production method of the amorphous boron contained sliding nozzle refractory brick made by combing the unfired metal with the aluminum, carbon and zirconium materials. Raw materials of the sliding nozzle brick comprise 0.2% to 5% of amorphous boron, 55% to 78% of corundum, 5% to 15% of silicon carbide, 10% to 20% of zirconium mullite, 2% to 5% of graphite, 3% to 7% of aluminum-silicon alloy, 1% to 3% of lithium base bentonite and phenolic resin, and the amount of phenolic resin is 4% to 6% of the total amount of the raw materials. When the sliding nozzle brick is produced, powder and granule are respectively mixed, phenolic resin is added, pug is obtained by evenly mixing, and the sliding nozzle brick is obtained through molding and drying. The sliding nozzle brick possesses excellent inoxidizability and high strength and is good in performance of molten steel erosion resistance, anti-scouring capability, antioxidation, thermal shock resistance and the like. Compared with an unfired aluminum-carbon sliding nozzle brick, a product is excellent in heat shock resistance and anti-erosion performance, is capable of being used in a large-scale steel ladle and is long in service life. The production method of the amorphous boron contained sliding nozzle refractory brick made by combing the unfired metal with the aluminum, carbon and zirconium materials is simplified in process, short in production cycle, free from polluting the environment and good in comprehensive benefits.

Description

technical field [0001] The invention relates to a sliding nozzle refractory material for steelmaking, in particular to a non-fired metal-bonded aluminum-carbon-zirconium sliding nozzle refractory material containing amorphous boron and a production method thereof. Background technique [0002] With the development of steelmaking technology, the requirements for the use of refractory materials for sliding nozzles are becoming increasingly stringent. In order to increase the service life of the sliding nozzle refractory, when the refractory is in contact with the molten material, it is prevented from reacting with the molten material such as molten steel and slag. The damage of sliding nozzle bricks is due to the chemical action of liquid metal and slag, and the physical action of cracks and peeling caused by rapid thermal shock of molten metal and wear of liquid metal. Therefore, in order to operate stably, nozzle bricks with good thermal shock resistance and erosion resista...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D41/32C04B35/103
Inventor 徐林富徐跃庆宋桂兰李宏宇梁保青徐光雷
Owner HENAN RONGJIN HIGH TEMPERATRUE MATERIALS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products