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Baking-free brick prepared from red mud

A technology of unburned bricks and red mud, applied in cement production, sustainable waste treatment, solid waste management, etc., can solve the problems of low utilization rate of red mud, large content of red mud, high moisture content, etc.

Active Publication Date: 2014-03-19
广东新立晟环保科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the large content of red mud in my country, high moisture content, and strong alkalinity, the utilization rate of red mud is low, or its use is restricted.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] Component Formula (kg) Sodium water glass (m=1.5) 5 Slag 325 mesh 5 Steel slag 200 mesh 15 red mud 75 Silica fume 1

[0016] Above-mentioned raw material is prepared by following method:

[0017] (1) Weigh various raw materials according to the proportion;

[0018] (2) Add various raw materials into the mixer in the order of red mud, active initiator, water glass, and microsilica, stir evenly, and extrude into bricks through a brick machine;

[0019] (3) Let the adobe stand under natural conditions for 1 hour until the adobe has a certain hardness, then put it into an autoclave reactor, and maintain it under a pressure of 1.2MPa for 3 hours to obtain the finished product.

Embodiment 2

[0021] Component Recipe (kg) Potassium silicate (m=2.0) 7 Slag 200 mesh 3 Calcined coal gangue 300 mesh 10 Calcined kaolin tailings 400 mesh 2 red mud 80 Silica fume 0.5

[0022] Above-mentioned raw material is prepared by following method:

[0023] (1) Weigh various raw materials according to the proportion;

[0024] (2) Add various raw materials into the mixer in the order of red mud, active initiator, water glass, and microsilica, stir evenly, and extrude into bricks through a brick machine;

[0025] (3) Let the adobe stand for 2 hours under natural conditions until the adobe has a certain hardness, then put it into an autoclave reactor, and maintain it under a pressure of 0.8MPa for 2 hours to obtain the finished product.

Embodiment 3

[0027] Component Formula (kg) Sodium water glass (m=2.2) 3 Slag 325 mesh 10 Calcined coal gangue 350 mesh 8 Calcined kaolin tailings 100 mesh 2 red mud 77 Silica fume 0.5

[0028] Above-mentioned raw material is prepared by following method:

[0029] (1) Weigh various raw materials according to the proportion;

[0030] (2) Add various raw materials into the mixer in the order of red mud, active initiator, water glass, and microsilica, stir evenly, and extrude into bricks through a brick machine;

[0031] (3) Let the adobe stand under natural conditions for 1 hour until the adobe has a certain hardness, then put it into an autoclaved reactor, and maintain it under a pressure of 1.2MPa for 4 hours to obtain the finished product.

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PUM

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Abstract

The invention discloses a baking-free brick prepared from red mud. Bayer process red mud is high in alkali content, and the problem of efflorescence can be easily caused during the production of a building material. A geopolymer synthesis technology is used for converting alkali in the red mud into an activator in an activation way, so that problems caused by the alkali during the utilization of the red mud are solved. The baking-free brick is mainly prepared from the following raw materials in parts by weight: 3 to 8 parts of water glass, 15 to 20 parts of active initiator, 70 to 80 parts of red mud and 0.5 to 1 part of micro silicon powder. The baking-free brick is prepared by the following steps of sequentially adding the red mud, the active initiator, the water glass and the micro silicon powder into a forced mixer, performing extrusion forming by using a brick making machine after uniform mixing, standing a brick blank for 1 to 2 hours under natural conditions to endow certain hardness to the brick blank, feeding the brick blank to an autoclave, and performing autoclaved curing for 2 to 4 hours under pressure of 0.8 to 1.2MPa to obtain a finished product. The baking-free brick prepared from red mud is low in cost, stable in product performance, strong in compressive strength and high in freezing and thawing cycle resistance, a production process is simple, the production site is small, and efflorescence after building is avoided.

Description

technical field [0001] The invention relates to a burn-free brick, in particular to a burn-free brick prepared from red mud, and belongs to the technical field of building materials. Background technique [0002] Red mud is the polluting waste discharged from the aluminum industry when it extracts alumina. The composition of red mud is complex, containing a large amount of fluoride and alkaline substances. If it is allowed to be piled up randomly, it will cause serious pollution to the environment. However, the annual discharge of red mud in my country is as high as tens of millions of tons. A large amount of red mud has already caused serious damage to production and life. influenced in many ways. At present, the processing methods of red mud mainly include the production of cement, the manufacture of wall blocks, the manufacture of lightweight aggregate concrete and as road subgrade materials. However, due to the large content of red mud in our country, high water content...

Claims

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Application Information

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IPC IPC(8): C04B28/00C04B28/08C04B18/04
CPCY02P40/10Y02W30/91
Inventor 刘海锋巢启程峰王新黄承好高福欣冶艳
Owner 广东新立晟环保科技股份有限公司
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