High-chromium alloy wear-proof ball

Abstract

The invention discloses a high-chromium alloy wear-proof ball. Raw materials of the high-chromium alloy wear-proof ball comprise, by weight, 70-100 parts of steel scrap, 5-10 parts of ferrochromium, 1-1.5 parts of ferromolybdenum, 1-1.3 parts of ferrovanadium, 0.1-0.3 parts of ferrovanadium, 0.2-0.6 parts of ferrosilicon and 2-5 parts of zinc. The surface of the high-chromium alloy wear-proof ball high-chromium alloy wear-proof ball is processed through the high-frequency induction fusion covering technology and the electric spark deposition technology. The high-frequency induction fusion covering technology comprises the following steps that the vacuum degree is adjusted to be 50-80 Pa, high-frequency induction fusion covering equipment is turned on, the current rises from 500-550 A to 1650-1720 A within 50-80 seconds, heat preservation is carried out for 50-120 s, the current drops to 500-550 A within 30-40 seconds, the high-frequency induction fusion covering equipment is turned off, and cooling is carried out. The electric spark deposition technical parameters comprise the hydrogen flow of 3-7 m<3> / h, the deposition voltage of 150-200V, the deposition frequency of 1450-1560 Hz, the deposition power of 2000-2500 W, the deposition time of 5-6 min / cm<2> and the revolving speed of a rotary deposition gun of 1800-2200 r / min. The high-chromium alloy wear-proof ball is excellent in impact strength, rigidity, heat resistance and wear resistance.

Description

Technical field

[0001] The invention relates to the technical field of friction materials, in particular to a high-chromium alloy wear-resistant ball. Background technique

[0002] Frictions are everywhere, causing huge losses in the national economy. The survey found that abrasive wear alone causes industrial countries to lose 1%-4% of their gross national product each year. With the rapid economic development and social progress, the social losses caused by wear will be even greater.

[0003] Wear-resistant balls are the abrasive media in ball mills, and there are many types. High-chromium white cast iron grinding balls are also called high-chromium alloy cast balls, high-chromium steel balls, or high-chromium balls for short. As a kind of wear-resistant balls, they are widely used in cement building materials, metal mines, coal slurry thermal power plants. , Chemical engineering, ceramic coatings, light industry papermaking, magnetic materials and other industries powder prepa...

Examples

Embodiment 1

[0025] The high chromium alloy wear-resistant ball of the present invention has raw materials in parts by weight: 70 parts of scrap steel, 12.5 parts of ferrochrome, 1 part of ferromolybdenum, 1.1 parts of ferro-vanadium, 0.3 parts of ferromanganese, 0.4 parts of ferrosilicon, and metallic zinc 5 copies;

[0026] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0027] S1. Put the scrap steel into the intermediate frequency induction melting furnace and heat it to 1490℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 50min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, heat up to 1576℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

[0028] S2. Put the...

Embodiment 2

[0033] The high-chromium alloy wear-resistant ball of the present invention, its raw materials in parts by weight include: 100 parts of scrap steel, 14 parts of ferrochrome, 1.5 parts of ferromolybdenum, 1 part of ferro-vanadium, 0.15 parts of ferromanganese, 0.2 parts of ferrosilicon, and metallic zinc 5 copies;

[0034] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0035] S1. Put the scrap steel into the medium frequency induction melting furnace and heat it to 1500℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 35min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, and heat up to 1550℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

[0036] S2. ...

Embodiment 3

[0041] The high-chromium alloy wear-resistant ball of the present invention, its raw materials in parts by weight include: 75 parts by weight of scrap steel, 13.8 parts of ferrochrome, 1.2 parts of ferromolybdenum, 1.3 parts of ferro-vanadium, 0.1 parts of ferromanganese, 0.6 parts of ferrosilicon, and metallic zinc 3.6 copies;

[0042] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0043] S1. Put the scrap steel into the medium frequency induction melting furnace and heat it to 1510℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 25min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, heat up to 1600℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

...

Technical field

[0001] The invention relates to the technical field of friction materials, in particular to a high-chromium alloy wear-resistant ball. Background technique

[0002] Frictions are everywhere, causing huge losses in the national economy. The survey found that abrasive wear alone causes industrial countries to lose 1%-4% of their gross national product each year. With the rapid economic development and social progress, the social losses caused by wear will be even greater.

[0003] Wear-resistant balls are the abrasive media in ball mills, and there are many types. High-chromium white cast iron grinding balls are also called high-chromium alloy cast balls, high-chromium steel balls, or high-chromium balls for short. As a kind of wear-resistant balls, they are widely used in cement building materials, metal mines, coal slurry thermal power plants. , Chemical engineering, ceramic coatings, light industry papermaking, magnetic materials and other industries powder prepa...

Examples

Embodiment 1

[0025] The high chromium alloy wear-resistant ball of the present invention has raw materials in parts by weight: 70 parts of scrap steel, 12.5 parts of ferrochrome, 1 part of ferromolybdenum, 1.1 parts of ferro-vanadium, 0.3 parts of ferromanganese, 0.4 parts of ferrosilicon, and metallic zinc 5 copies;

[0026] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0027] S1. Put the scrap steel into the intermediate frequency induction melting furnace and heat it to 1490℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 50min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, heat up to 1576℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

[0028] S2. Put the...

Embodiment 2

[0033] The high-chromium alloy wear-resistant ball of the present invention, its raw materials in parts by weight include: 100 parts of scrap steel, 14 parts of ferrochrome, 1.5 parts of ferromolybdenum, 1 part of ferro-vanadium, 0.15 parts of ferromanganese, 0.2 parts of ferrosilicon, and metallic zinc 5 copies;

[0034] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0035] S1. Put the scrap steel into the medium frequency induction melting furnace and heat it to 1500℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 35min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, and heat up to 1550℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

[0036] S2. ...

Embodiment 3

[0041] The high-chromium alloy wear-resistant ball of the present invention, its raw materials in parts by weight include: 75 parts by weight of scrap steel, 13.8 parts of ferrochrome, 1.2 parts of ferromolybdenum, 1.3 parts of ferro-vanadium, 0.1 parts of ferromanganese, 0.6 parts of ferrosilicon, and metallic zinc 3.6 copies;

[0042] According to the above raw material ratio, the high chromium alloy wear-resistant ball is prepared according to the following process:

[0043] S1. Put the scrap steel into the medium frequency induction melting furnace and heat it to 1510℃, add ferrochrome, ferromolybdenum, and ferro-vanadium after holding for 25min, add ferrosilicon, ferromanganese and metallic zinc after it is completely melted, heat up to 1600℃ After the molten steel is completely melted, the molten steel is obtained, poured, the mold is opened after the molten steel is completely solidified, and the furnace is cooled to room temperature to obtain the wear-resistant ball body;

...