Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Corrosion inhibitor gel microsphere with intelligent pH value controlled release function and its preparation method and use

A technology of gel microspheres and controlled release, which is applied in the field of corrosion inhibitor gel microspheres and their preparation, and can solve the problems of pH drop of steel/concrete interface, steel corrosion, corrosion inhibitor inactivation, hydrolysis and degradation, etc. , to achieve the effect of good monodispersity, realization of intelligence, and improvement of timeliness

Inactive Publication Date: 2015-06-24
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
View PDF5 Cites 18 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, due to the complex and changeable service environment of metal structures and functional materials, and the continuous improvement of modern engineering structures for corrosion protection technology, the problems of conventional corrosion inhibitors have become more and more apparent, and their application has also been severely challenged:( 1) For corrosion inhibitors used in conventional corrosive fluid media, due to changes in medium characteristics (components, pH value, temperature, flow rate, etc.), the corrosion inhibitors will be deactivated, hydrolyzed and degraded in the service environment. It is mostly used in one-time or continuous dosing methods. For a long time, there have been problems such as short life cycle, poor stability, low utilization rate, concentration "peak-valley" during use, and corrosion inhibition performance.
(2) Under some special corrosive environment conditions, such as metal protective coatings, steel reinforcement protection in concrete and other corrosion systems, because conventional corrosion inhibitors themselves do not have environmental adaptability, it is impossible to control the metal / environment interface characteristics during the corrosion process Changes (such as pH value, etc.) to make timely and rapid response, so its corrosion inhibition effect is obviously lack of timeliness and pertinence
However, with the carbonization of concrete and aggressive ions (such as Cl - ) invasion will lead to a decrease in the pH value of the steel / concrete interface, destroying the microscopic passive environment around the steel bar, and then inducing the corrosion of the steel bar

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Corrosion inhibitor gel microsphere with intelligent pH value controlled release function and its preparation method and use
  • Corrosion inhibitor gel microsphere with intelligent pH value controlled release function and its preparation method and use
  • Corrosion inhibitor gel microsphere with intelligent pH value controlled release function and its preparation method and use

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] First weigh acrylic acid (AAc) and acrylamide (AAm) monomer 10g respectively, (wherein (AAc) / (AAm) weight ratio is 1:2), 0.6g N,N,-methylenebisacrylamide, 0.1 g of azobisisobutyronitrile, 1.5 g of sodium benzoate, 4 g of water and 80 g of cyclohexane were mixed by ultrasonic dispersion and dissolved, and then added to a reaction flask with mechanical stirring and a condenser tube. Then, the polymerization reaction was carried out for 18 hours at a stirring speed of 200 rpm and a reaction temperature of 50° C. to obtain a milky white emulsion product. After cooling to room temperature, the product was vacuum filtered, washed and dried to obtain corrosion inhibitor gel microspheres. The surface infrared reflectance spectrum of the prepared corrosion inhibitor gel microspheres is as follows: figure 1 , the surface morphology is as figure 2 (a).

Embodiment 2

[0027] Weigh respectively methacrylic acid (MAA) and acrylamide (AAm) monomer 5g, (wherein (MAA) / (AAm) weight ratio is 1:3), 0.6g N,N,-methylenebisacrylamide, 0.1 g of azobisisobutyronitrile, 1.5 g of sodium benzoate, 4 g of water and 80 g of cyclohexane were mixed by means of ultrasonic dispersion and dissolved, and then added to a reaction flask with mechanical stirring and a condenser tube. Then, the polymerization reaction was carried out for 18 hours at a stirring speed of 200 rpm and a reaction temperature of 50° C. to obtain a milky white emulsion product. After cooling to room temperature, the product was vacuum filtered, washed and dried to obtain corrosion inhibitor gel microspheres. The surface morphology of the gel microspheres is as figure 2 (b).

Embodiment 3

[0029] Weigh respectively 10g of acrylic acid (AAc) and acrylamide (AAm) monomers, (wherein (AAc) / (AAm) weight ratio is 1:2), 0.6g N,N,-methylenebisacrylamide, 0.2g Azobisisobutyronitrile, 1.0g of sodium benzoate, 4g of water and 80g of methanol were fully dissolved and mixed by ultrasonic dispersion, and then added to a reaction flask with mechanical stirring and a condenser. Then, the polymerization reaction was carried out at a stirring speed of 300 rpm and a reaction temperature of 40° C. for 22 hours to obtain a milky white emulsion product. After cooling to room temperature, the product was vacuum filtered, washed and dried to obtain corrosion inhibitor gel microspheres. The surface morphology of the microspheres is as figure 2 (c).

[0030]The corrosion inhibitor gel microspheres obtained in this example are placed in an alkaline buffer solution, which is composed of 0.1mol / L sodium borate and 0.1mol / L hydrochloric acid, 0.1mol / L sodium carbonate and 0.1mol / L Sodiu...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a corrosion inhibitor gel microsphere with an intelligent pH value controlled release function and its preparation method and use. A polyelectrolyte with a fast environment pH value response rate is used as a coating material and through one-step polymerization, the corrosion inhibitor gel microsphere with an environment pH controlled release function is prepared. The preparation method comprises that acrylic acid (or methacrylic acid), acrylamide (or methacrylamide) and N-N-methylene bisacrylamide (MBA) as raw materials undergo a solution deposition polymerization reaction to produce the corrosion inhibitor gel microsphere with an environment pH controlled release function. The corrosion inhibitor gel microsphere has submicron particle size, structured morphology, smooth surface, even size, good monodispersity, high drug loading amount and a fast environment pH change response rate. The corrosion inhibitor gel microsphere has wide application prospects in the fields of a corrosion system with large system pH fluctuation, self-repairing anticorrosion coating preparation and concrete reinforcement corrosion protection.

Description

Technical field: [0001] The invention relates to a fluid corrosion system with large fluctuations in the pH value of the system, an intelligent control release technology for corrosion inhibitors in systems such as the preparation of self-repairing anti-corrosion coatings, and the corrosion protection of concrete steel bars, and in particular to a slow release system with intelligent pH value control release. Corrosive gel microspheres and their preparation methods and applications. Background technique: [0002] Corrosion of metals in the service environment is the main cause of performance degradation or even premature failure of engineering structures or functional materials. Corrosion of metals can not only cause significant economic losses, but also be related to issues such as personal safety, effective use of resources, and environmental protection, and even bring adverse effects to society. According to statistics, the annual economic losses caused by corrosion in v...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C08F220/56C08F220/06C08F222/38C08F2/44
Inventor 杨怀玉孙中辉冯丽娟王福会
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products