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Ultrafine high-bending resistance alloy powder used for diamond tool and preparation method for ultrafine high-bending resistance alloy powder

A technology for diamond tools and alloy powders is applied in the field of ultra-fine and high-flexural strength alloy powders for diamond tools and their preparation. High sintering activity and improved holding force

Active Publication Date: 2016-02-10
TIZ ADVANCED ALLOY TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But there are two disadvantages. One is that the price of Ni is also relatively expensive. In order to reduce the manufacturing cost, the content of Ni can only be reduced; When processing medium and high hardness materials, insufficient bending strength, insufficient toughness, excessive wear of the carcass, and insufficient holding force on the diamond often occur, resulting in low tool life. Therefore, the bending strength of the carcass must be increased to improve the carcass. Impact and wear resistance, and enhance the holding force of diamond

Method used

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  • Ultrafine high-bending resistance alloy powder used for diamond tool and preparation method for ultrafine high-bending resistance alloy powder
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  • Ultrafine high-bending resistance alloy powder used for diamond tool and preparation method for ultrafine high-bending resistance alloy powder

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preparation example Construction

[0032] The present invention also relates to a preparation method of ultrafine high bending strength alloy powder for diamond tools, the steps of which are as follows:

[0033] 1) Prepare the metal raw materials, and prepare the metal components according to the weight percentage as follows: Cu: 5-85%, Ni: 1-25%, Sn: 1-20%, Si: 0-8%; Al: 1-15% ;Cr: 5~15%; B: 0.1~5%; V: 0.1~6%; Nb: 0.1~5%; Zr: 0.1~5%; La: 0.1~10%; Fe balance;

[0034] 2) Preparation by using the prepared metal raw materials, followed by steps of ① smelting, ② water atomization, ③ dehydration by pressure filtration, ④ vacuum drying and ⑤ reduction, to obtain the ultrafine high flexural strength water atomized alloy powder of the present invention. Each sub-step in step 2) is described in detail below.

[0035]①In the smelting step, the smelting is smelted by an intermediate frequency induction furnace. The total amount of material fed to each furnace does not exceed 220kg, and the power is controlled between 60...

specific Embodiment 1

[0043] The alloy powder produced by the invention is formulated according to the composition design, the raw materials are smelted at high temperature, atomized with high-pressure water, vacuum dried and hydrogen deoxidized, and the product powder is obtained after sieving. The product powder is hot-pressed into a standard flexural strength sample block, and a three-point flexural strength test is performed with a flexural strength testing machine.

[0044] The metal raw materials and weights used are as follows:

[0045] raw material

Fe

Ni

Cu

Si

sn

Cr

AL

La

V

Nb

Zr

B

Gross weight, kg

weight

119.3

8.8

44.0

6.6

8.8

11.0

15.4

0.25

1.65

1.32

0.24

2.64

220

[0046] A medium-frequency induction smelting furnace with a furnace capacity of 250kg for industrial production is used. The furnace lining is made of magnesia. Fe, Ni, Si, Sn, and Cr are first put in...

specific Embodiment 2

[0050] Compared with Example 1, Example 2 adjusted the raw material addition.

[0051] raw material

Fe

Ni

Cu

Si

sn

Cr

AL

La

V

Nb

Zr

B

Gross weight, kg

weight

77.2

22.0

66.0

6.6

4.4

22.0

11.0

0.5

2.5

2.64

0.24

4.92

220

[0052] The input sequence of raw materials and the smelting method are the same as in Example 1. Adjust the atomization pressure to 135MPa. The atomized water-powder mixture is filtered through compressed air. Put the dehydrated wet powder into a desiccator for vacuum drying. Put the dried powder into the reduction furnace, and reduce it with hydrogen at 550°C for 30 minutes. The reduced powder is sieved with a 500-mesh sieve to obtain the final product powder.

[0053] The final product powder test results are as follows:

[0054]

[0055] The bending strength test results can be found in figure 2 shown.

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Abstract

The invention discloses ultrafine high-bending resistance alloy powder used for a diamond tool and a preparation method for the ultrafine high-bending resistance alloy powder. The ultrafine high-bending resistance alloy powder comprises the following components in percentage by weight: 5-75% of Cu, 1-15% of Ni, 1-15% of Sn, 1-5% of Si, 1-15% of Al, 1-10% of Cr, 0.1-3% of B, 0.1-3% of V, 0.1-2% of Nb, 0.1-4% of Zr, 0.1-7% of La and the balance of Fe. According to the preparation method, the prepared metal raw materials are subjected to the following steps of operation: (1), smelting; (2), water atomizing; (3), filter pressing and dewatering; (4), vacuum drying; and (5), restoring. According to the invention, the single power particle component uniformity is improved, and meanwhile, extremely high sintering activity is realized. Especially, micro liquid phase sintering is promoted due to the added low-melting point elements, so that higher density is obtained by a diamond tool bit sintering mould, and the holding force on diamond is enhanced. By adding the metal-structure intensifying alloy elements and rare earth elements, the bending resistance is improved to 1900 Mpa, so that the holding force of the mould on the diamond is finally improved, and the diamond tool bit tool with high cutting performance is obtained.

Description

technical field [0001] The invention relates to the technical field of diamond tool preparation, in particular to an ultrafine high-bending-strength alloy powder for diamond tools and a preparation method thereof. Background technique [0002] The cutting mechanism of diamond tools is to use the hardness of diamond to cut hard materials, such as stone, refractory materials, ceramics, semiconductors, concrete, etc. Due to the impact of the diamond during the cutting process, part of the carcass surrounded by the diamond is destroyed, causing the diamond to fall off. Therefore, how to enhance the holding force of the diamond cutter head carcass to the diamond so that the diamond will not fall off prematurely during cutting, thereby improving the cutting efficiency and working life of the diamond tool is a recognized problem in the industry. At present, mixed metal powder or water-atomized alloy powder is mostly used as the raw material of the matrix powder, which is mixed wit...

Claims

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Application Information

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IPC IPC(8): B22F1/00B22F9/08C22C38/54C22C9/00C22C9/01C22C9/02C22C9/06C22C30/04
CPCB22F1/0003B22F9/082B22F9/22B22F2009/0828B22F2009/0848B22F2998/10C22C9/00C22C9/01C22C9/02C22C9/06C22C30/04C22C38/005C22C38/008C22C38/02C22C38/06C22C38/08C22C38/12C22C38/14C22C38/16C22C38/18C22C38/32C22C38/42C22C38/46C22C38/48C22C38/50C22C38/54
Inventor 唐明强王冲赵放
Owner TIZ ADVANCED ALLOY TECH CO LTD
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