Tubular braze coating material

A brazing coating and tubular technology, applied in the direction of welding/cutting media/materials, welding media, metal processing equipment, etc., can solve the problems of brazing flux waste, low work efficiency, high cost, etc., and achieve consistent proportions, good formability, and convenience storage effect

Inactive Publication Date: 2016-03-09
ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Traditional brazing materials are usually prepared by preparing powdery brazing material, cemented carbide particles, adhesives, organic matter, etc. into suspended slurry-like brazing materials or sheet-like brazing materials, and then coated or adhered to the surface of the workpiece. In order to prevent the oxidation of t

Method used

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  • Tubular braze coating material

Examples

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Example Embodiment

[0019] Example 1

[0020] The brazing alloy is made of BAg40CuZnCdNi (national standard brand HL312, calculated by mass fraction percentage, Ag-Cu16-Zn18-Cd26-Ni0.2) with a thickness of 0.2mm. The hard alloy particles are cast and carbonized with 20-30 mesh. Tungsten powder, flux choose FB102, the ratio of flux to cemented carbide particles is 1:10 calculated by weight, after powder feeding (mixture of cemented carbide particles and flux), drawing, straightening, etc. To form a tubular brazing material with a diameter of 3mm and a length of 400mm, the brazing alloy coating layer 1 accounts for 11% of the total weight of the tubular brazing material, and the mixture of cast tungsten carbide powder and flux 2 accounts for the total weight of the tubular brazing material 89%. Q235 carbon steel is selected as the base material, and the product of this embodiment is subjected to an abrasive wear test. The abrasive wear test is performed on the MLG-130A dry rubber wheel abrasive wear...

Example Embodiment

[0021] Example 2

[0022] BCu58ZnMn (National Standard HL105, Cu58-Zn38-Mn4) solder alloy strip with a thickness of 0.2mm is selected for the solder alloy, and the cemented carbide particles are 20-30 mesh cast tungsten carbide powder, and the solder is selected QJ308, the ratio of flux to cemented carbide particles calculated by weight is 1:10. After powder feeding (mixture of cemented carbide particles and flux), drawing, straightening and other processes, the diameter is 5mm and the length is 5mm. It is a 400mm tubular brazing material, in which the brazing alloy coating layer 1 accounts for 7% of the total weight of the tubular brazing material, and the mixture 2 of cast tungsten carbide powder and flux accounts for 93% of the total weight of the tubular brazing material. Q235 carbon steel is selected as the base material, and the product of this embodiment is subjected to an abrasive wear test. The abrasive wear test is performed on the MLG-130A dry rubber wheel abrasive we...

Example Embodiment

[0023] Example 3

[0024] The brazing alloy is made of BAg50CuZnCdNi (national standard brand HL315, calculated by mass fraction percentage, Ag-Cu15-Zn17-Cd15-Ni3) with a thickness of 0.2mm, and the cemented carbide particles are 20-30 mesh cast tungsten carbide powder. , Flux chooses FB102, the ratio of flux to cemented carbide particles is 1:10 by weight, and the diameter is made after powder feeding (mixture of cemented carbide particles and flux), drawing, and straightening. A tubular brazing material with a length of 4mm and a length of 400mm, in which the brazing alloy coating layer 1 accounts for 9% of the total weight of the tubular brazing material, and the mixture of cast tungsten carbide powder and flux 2 accounts for 91% of the total weight of the tubular brazing material . Q235 carbon steel is selected as the base material, and the product of this embodiment is subjected to an abrasive wear test. The abrasive wear test is performed on the MLG-130A dry rubber wheel ...

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Abstract

The invention discloses a tubular braze coating material. The tubular braze coating material is of a double-layer filament-shaped or strip-shaped structure shaped like a belt core, the outer layer is a brazing alloy wrapping layer, and the inner layer is composed of mixtures of hard alloy particles and brazing flux. The mixtures are composed of, by weight, the hard alloy particles of 80-90% and the balance brazing flux. Compared with traditional suspending slurry braze coating materials or sheet braze coating materials formed by powdery brazing filler metal, hard alloy particles, adhesives, organic matter and the like, the tubular braze coating material has the advantages that the brazing flux is contained internally, quantitative and automatic addition of the brazing flux is realized in the braze coating process, the proportion of brazing alloy and the proportion of the hard alloy particles are uniform, the hard alloy particles are uniformly distributed after braze coating, and storage, transportation and use are convenient.

Description

technical field [0001] The invention relates to a tubular brazing coating material, in particular to a tubular brazing coating material with self-contained brazing flux, good formability, consistent proportion of brazing material alloy and hard alloy particles, and convenient use. Background technique [0002] Partial surfaces of some workpieces are often required to have high wear resistance and corrosion resistance. If the workpiece is made of an overall wear-resistant alloy or corrosion-resistant material, not only the cost is high, but also the overall mechanical properties often cannot meet the requirements. A reasonable solution is usually to use surface treatment technology to coat a layer of wear-resistant or corrosion-resistant metal or alloy on the working surface of the workpiece. As far as the wear-resistant layer is concerned, the commonly used methods are physical vapor deposition (PVD), chemical vapor deposition (CVD), thermal spraying, surfacing and brazing....

Claims

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Application Information

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IPC IPC(8): B23K35/14B23K35/40
CPCB23K35/0227B23K35/406
Inventor 钟素娟龙伟民鲍丽董博文董显张雷程亚芳周许升黄俊兰齐剑钊
Owner ZHENGZHOU RES INST OF MECHANICAL ENG CO LTD
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