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A double-end functionalized high styrene rubber and its preparation method

A high styrene rubber, functionalized technology, applied in the field of double-end functionalized high styrene copolymer and its preparation, can solve the problems of low functionalization degree, difficult solvent purification, low equipment utilization rate, etc. Interaction, increase hardness and dynamic mechanical properties, reduce shrinkage effect

Active Publication Date: 2018-07-13
PETROCHINA CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] According to the search results, although there are many literatures and patents on the production of high-styrene rubber at home and abroad, most of them adopt latex coagulation technology. This process can obtain high-styrene rubber with better performance, but the main problem of this method is that : Firstly, in terms of technology, it is necessary to synthesize SBR-1500 or SBR-1502 latex and high-styrene resin emulsion respectively, and then mix the two emulsions that have passed the analysis in a certain proportion, and then obtain high-styrene rubber through coagulation and drying. The process flow is relatively long and requires two synthesis processes such as water phase, oil phase, initiator preparation and degassing; secondly, in terms of production cost, since the conversion rate of the synthetic SBR-1500 or SBR-1502 latex monomer is only 70%, there is no Reactive monomers account for 30%, and this part of monomers is difficult to recycle in small and medium-scale production devices, resulting in higher production costs and relatively more equipment, auxiliary materials, personnel, time, and energy required for the polymerization process; In terms of production cycle, since the synthesis temperature of high-styrene resin emulsion is high-temperature polymerization, there are many structural gels in the polymerization kettle, and the polymerization kettle used usually needs to be cleaned once for 10 batches of production, so the equipment utilization rate is low
The most commonly used method to introduce siloxane groups is to terminate the reaction with a functional reagent containing chlorosiloxane at the end of the polymerization, but due to the high viscosity at the end of the polymerization, the degree of functionalization is not high, and at the same time, chlorine is brought into the polymerization system and refined to the solvent. bring great difficulty

Method used

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  • A double-end functionalized high styrene rubber and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] Under the protection of anaerobic, anhydrous, and argon, add 700ml of hexane and 3mol of metal lithium wire into a 1000ml three-necked flask equipped with a condenser, dropping funnel, and magnetic stirrer, raise the temperature to 50°C, and add Add 1.36 mol of trimethoxy (4-chlorobutoxy) silane solution slowly (drop rate: 0.5 mol / L) into the three-necked flask, stir while adding, and use cold oil to lower the temperature, and control the reaction temperature at 50-60°C , the dropwise addition time is 1h, after the dropwise addition is complete, the constant temperature reaction is continued for 2h, the crude product is filtered under an inert atmosphere to obtain a functionalized initiator, and finally an organolithium initiator containing silicon ether is obtained for future use.

[0033] In a jacketed 15L stainless steel reactor, the system was replaced 3 times with argon gas. In the polymerization kettle, add cyclohexane 4315g, styrene 420g (accounting for 35% of mo...

Embodiment 2

[0037] Under the protection of anaerobic, anhydrous, and argon, add 700ml of hexane and 3mol of metal lithium wire into a 1000ml three-necked flask equipped with a condenser, dropping funnel, and magnetic stirrer, raise the temperature to 50°C, and add Triethoxy (4-chlorobutoxy) silane solution 1.36mol, slowly dropwise (dropping rate 0.2mol / L) into the three-necked flask, stirring while dropping and using cold oil to cool down, control the reaction temperature at 50-60 ℃, the dropwise addition time is 1h, after the dropwise addition is complete, continue the constant temperature reaction for 2h, and filter the crude product under an inert atmosphere to obtain a functionalized initiator, and finally an organolithium initiator containing silicon ether, which is ready for use.

[0038] In a jacketed 15L stainless steel reactor, the system was replaced 3 times with argon gas. Add 4444g of cyclohexane, 330g of styrene (accounting for 27.5% of the total amount of monomers), 300g of ...

Embodiment 3

[0042] The preparation of the functionalized catalyst was the same as in Example 1.

[0043]In a jacketed 15L stainless steel reactor, the system was replaced 3 times with argon gas. Add hexanaphthene 2044g in polymerization kettle, styrene 324g (accounting for 27% of monomer total amount), butadiene 396g (account for monomer total amount 33%), add 8.0mmol functionalized organolithium initiator, heat up to 60°C, polymerize for 50min, and then press the mixture of 2.16g THF, 3777g cyclohexane, 216g (18% of the total monomer) styrene, and 264g (22% of the total monomer) butadiene into the The polymerization kettle continued to react for 70 minutes. After the monomers were completely converted, the temperature was raised to 80° C., and 24.3 mmol of carbon dioxide end-capping agent was added twice to carry out the end-capping reaction. The reaction time was 80 minutes. After the reaction was completed, 10 g of antioxidant 1076 [3,5-di-tert-butyl-4-hydroxyphenylpropionate octadecy...

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Abstract

The invention provides a double-end functionalized high-styrene rubber and a preparation method thereof. The structural formula of the double-end functionalized high styrene rubber is expressed as follows: (OR)3-Si-O-(CH2)4-B1→S1-B2 / S2-COOH, wherein OR is an alkoxy group, and B1→S1 is Polystyrene and polybutadiene gradient copolymer; B2 / S2 is polystyrene and polybutadiene random segment copolymer; the preparation method of described double-end functionalized high styrene rubber is to adopt functionalization initiation The two ends of the molecular chain contain different functional groups and have good binding force with carbon black / silica: one end adopts the organolithium initiator of the protecting group to make the molecular chain contain [—Si‑(OR) 3] group, which helps to realize the nano-dispersion of fillers in the rubber matrix; the other end contains a (-COOH) group, which is beneficial to interact with carbon black, thereby promoting the dispersion of carbon black in the rubber matrix.

Description

technical field [0001] The invention relates to a double-terminal functionalized high-styrene copolymer and a preparation method thereof, in particular to a high-rigidity, high-hardness, high-wear-resistant high-styrene rubber containing two polar functional groups at each polymer molecular end and its preparation method. Background technique [0002] For a copolymer composed of butadiene and styrene, if the combined styrene content is high, a resin copolymer with low elasticity and high plasticity will be obtained; otherwise, a rubber-like copolymer with high elasticity and low plasticity will be obtained. Copolymers with a styrene binding amount between 45% and 70% in the molecular structure are usually called high styrene rubbers. The salient feature of high styrene rubber is its high hardness, good strength, and the physical properties of rubber. When used in combination with various synthetic rubber or natural rubber, it can improve the rigidity, hardness, wear resista...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08F236/10C08F4/48C08C19/00C08L9/06C08K3/36C08K3/04
Inventor 董静赵旭涛宋同江张华强崔英崔彦君陈红陶惠平康安福龚光碧郑聚成李晶梁滔丛日新
Owner PETROCHINA CO LTD