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A kind of preparation method of three-way catalyst

A three-way catalyst, zirconia technology, applied in chemical instruments and methods, heterogeneous catalyst chemical elements, physical/chemical process catalysts, etc., can solve the problems of poor catalytic performance and poor stability of PTO, and achieve active redox The effect of good performance, lubricity and high hardness

Active Publication Date: 2018-04-24
LIUZHOU SHENTONG AUTOMOBILE TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the existing single-component PTO has poor catalytic performance and poor stability, and cannot meet the increasingly severe automobile exhaust pollution.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0015] A kind of preparation method of three-way catalyst, it comprises the following steps:

[0016] First, mix zirconia, cerium oxide and nickel powder according to the mass fraction and ball mill for 30-50 hours, then add alumina and continue ball milling for 20-40 hours to obtain a composite powder, in which zirconia accounts for 4-8wt%, and cerium oxide accounts for 15-20wt% , nickel accounts for 2-4wt%, and the balance is alumina; in the ball milling process, the speed of 180-220r / min is used, and the ball-to-material ratio of (9-10):1 is used, so that nano-scale composite powder can be obtained. During the ball milling process, due to the stress-induced allotropic phase transition of alumina ball milling, the generated α-Al 2 o 3 It is not good for catalytic performance, so it should be milled after ball milling zirconia, cerium oxide and nickel powder; and nickel powder has a strong cold welding effect in the early stage of ball milling, so it should be mixed with zir...

Embodiment 1

[0020] Mix zirconia, cerium oxide and nickel powder according to the mass fraction, use the speed of 180r / min, ball-to-material ratio of 9:1 ball mill for 30h, then add alumina and continue the ball milling time for 20h to obtain a composite powder, in which zirconia accounts for 4wt% , cerium oxide accounts for 15wt%, nickel accounts for 2wt%, and the balance is alumina; then the composite powder is prepared into a slurry with deionized water, and then the pretreated cordierite carrier is immersed in the slurry, and taken out after about 1min. And blow off the excess slurry in the channel, after drying, immerse in the slurry for 1min, then dry at 130°C for 3h, and bake at 600°C for 1h; after the slurry is coated, immerse the carrier in 1g / L palladium chloride ammonia solution , magnetically stirred for 4 hours, then took it out, blown off the excess solution, dried in the air, dried at 120°C for 4h, and roasted at 500°C for 2h to obtain a catalyst with a palladium loading of 1...

Embodiment 2

[0022] Mix zirconia, cerium oxide and nickel powder according to the mass fraction, use the speed of 200r / min, ball-to-material ratio of 10:1 ball mill for 40h, then add alumina and continue the ball milling time for 30h to obtain a composite powder, in which zirconia accounts for 6wt% , cerium oxide accounts for 18wt%, nickel accounts for 3wt%, and the balance is alumina; then the composite powder is prepared into a slurry with deionized water, and then the pretreated cordierite carrier is immersed in the slurry, and taken out after about 1min. And blow off the excess slurry in the channel, after drying, immerse in the slurry for 1min, then dry at 130°C for 3h, and bake at 600°C for 1h; after the slurry is coated, immerse the carrier in 1g / L palladium chloride ammonia solution , magnetically stirred for 4 hours, then took it out, blown off the excess solution, dried in the air, dried at 120°C for 4h, and roasted at 500°C for 2h to obtain a catalyst with a palladium loading of ...

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Abstract

The invention relates to an automobile exhaust catalyst, specifically a preparation method of a three-way catalyst, which comprises mixing and ball milling zirconia, cerium oxide and nickel powder according to the mass fraction, and then adding alumina powder to continue ball milling to obtain a composite powder; The powder is prepared into a slurry with deionized water, and then the carrier is immersed in drying and calcined, then immersed in palladium chloride ammonium solution, taken out, dried and calcined to obtain the catalyst. In the present invention, the catalyst powder particles are refined by ball milling, and the grain size reaches the nanometer level; at the same time, the transition metal nickel is used to partially replace the noble metal, because nickel has multiple oxidation states and has active redox performance, so that the activity of the catalyst is improved. , while reducing the cost of the catalyst; the present invention also carries out palladium plating on the carrier, which not only has a uniform and compact coating, but also has good chemical stability, and has high hardness, good lubricity, and strong anti-wear and anti-scratch capabilities.

Description

technical field [0001] The invention relates to an automobile exhaust catalyst, in particular to a preparation method of a three-way catalyst. Background technique [0002] With the increase of car ownership, the CO, HC and NO emitted by cars into the atmosphere X more and more. At present, many countries have adopted strict emission control measures on vehicle exhaust emissions. Therefore, the treatment of automobile exhaust has become an important issue day by day. In the prior art, the control of automobile exhaust emission is realized by adding a catalytic converter, and the key of the catalytic converter is the catalyst. Catalysts usually adopt a three-layer structure consisting of active components, washcoat and carrier. Since the rare earth perovskite oxide (PTO) was used in exhaust gas catalysis, because its A and B sites can be replaced to generate oxygen vacancies, and at the same time, this type of catalyst has a greater price advantage over noble metal cataly...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J23/83
CPCB01J23/002B01J23/83B01J2523/00B01J2523/31B01J2523/3712B01J2523/48
Inventor 钟静清韦晗
Owner LIUZHOU SHENTONG AUTOMOBILE TECH CO LTD