High-nickel austenite nodular cast iron and production technique for same

A nodular cast iron and production process technology, applied in the field of nodular cast iron, can solve problems such as large whitening tendency of molten iron, poor fluidity of molten iron, unqualified nodularization grade, etc., achieve uniform structure and performance, strengthen matrix structure, and reduce internal stress Effect

Inactive Publication Date: 2016-09-21
安徽德宝压缩机有限公司
View PDF4 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing high-nickel austenitic ductile iron has inconsistent standards, the chemical composition range is too wide, and there is no metallographic structure for stable production of this material. It is not suitable for long-term stable production. The chemical composition contains a large number of promoting carbide elements. Such as chromium, manganese, etc., the molten iron tends to be white, the fluidity of the molten iron is poor, and the shrinkage is large. If the process is not handled properly, it is easy to obtain castings with high brittleness, carbides exceeding 30%, and unqualified spheroidization grades.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High-nickel austenite nodular cast iron and production technique for same
  • High-nickel austenite nodular cast iron and production technique for same
  • High-nickel austenite nodular cast iron and production technique for same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A high-nickel austenitic nodular cast iron, the austenitic nodular cast iron includes the following chemical components in weight percentage: 2.35% carbon, 1.75% silicon, 0.7% manganese, 0.05% phosphorus, 18% nickel, 1.75% chromium, magnesium 0.05%, the balance is iron.

[0025] A production process of high-nickel austenitic nodular cast iron, the production process comprises the following steps:

[0026] (1) Preparation of ingredients: prepare ingredients according to the following parts by weight ratio: 150 parts of pig iron, 320 parts of steel scrap, 11.5 parts of recarburizer, 120 parts of nickel plate, 19.5 parts of micro-carbon ferrochrome, 8.5 parts of ferromanganese, silicon Iron 10 parts;

[0027] (2) Intermediate frequency furnace smelting: first put pig iron and scrap steel into the furnace, and add carburant to the middle and lower part of the electric furnace. After the pig iron and scrap steel are melted, add nickel plate, micro-carbon ferrochromium, ferr...

Embodiment 2

[0038] A high-nickel austenitic nodular cast iron, the austenitic nodular cast iron includes the following chemical components in weight percentage: 2.7% carbon, 2.0% silicon, 0.9% manganese, 0.04% phosphorus, 19.5% nickel, 1.9% chromium, magnesium 0.065%, the balance is iron.

[0039] A production process of high-nickel austenitic nodular cast iron, the production process comprises the following steps:

[0040] (1) Preparation of ingredients: prepare ingredients according to the following parts by weight ratio: 150 parts of pig iron, 320 parts of steel scrap, 11.5 parts of recarburizer, 120 parts of nickel plate, 19.5 parts of micro-carbon ferrochrome, 8.5 parts of ferromanganese, silicon Iron 10 parts;

[0041] (2) Intermediate frequency furnace smelting: first put pig iron and scrap steel into the furnace, and add carburant to the middle and lower part of the electric furnace. After the pig iron and scrap steel are melted, add nickel plate, micro-carbon ferrochromium, ferr...

Embodiment 3

[0052] A high-nickel austenitic nodular cast iron, the austenitic nodular cast iron includes the following chemical components in weight percentage: 2.45% carbon, 1.5% silicon, 0.8% manganese, 0.03% phosphorus, 18.5% nickel, 1.85% chromium, magnesium 0.06%, the balance is iron.

[0053] A production process of high-nickel austenitic nodular cast iron, the production process comprises the following steps:

[0054] (1) Preparation of ingredients: prepare ingredients according to the following parts by weight ratio: 150 parts of pig iron, 320 parts of steel scrap, 11.5 parts of recarburizer, 120 parts of nickel plate, 19.5 parts of micro-carbon ferrochrome, 8.5 parts of ferromanganese, silicon Iron 10 parts;

[0055] (2) Intermediate frequency furnace smelting: first put pig iron and scrap steel into the furnace, and add carburant to the middle and lower part of the electric furnace. After the pig iron and scrap steel are melted, add nickel plate, micro-carbon ferrochromium, fer...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
particle sizeaaaaaaaaaa
Login to view more

Abstract

The invention discloses high-nickel austenite nodular cast iron. The high-nickel austenite nodular cast iron is characterized in that the austenite nodular cast iron comprises the following chemical components in percentage by weight: 2.35-2.7% of carbon, 1.75-2.0% of silicon, 0.7-0.9% of manganese, smaller than or equal to 0.05% of phosphor, 18-19.5% of nickel, 1.75-1.9% of chromium, 0.05-0.065% of magnesium and the balance of iron. The production technique for the high-nickel austenite nodular cast iron comprises the following steps of material preparation, medium-frequency furnace smelting, sampling analysis, molten metal outlet nodulizing, inoculation treatment, solid solution strengthening and ageing treatment. According to the high-nickel austenite nodular cast iron and the production technique, a casting with qualified mechanical performance can be obtained through the reasonable production technique, and the casting is applicable to long-term stable production; a substrate texture is strengthened through thermal treatment modes of solid solution strengthening and ageing treatment, and the tenacity of the substrate texture is enhanced; the grains are refined; segregation is omitted; internal stress is lowered; and therefore the texture and performance are more uniform, and the requirement of corrosion resistance, especially sea water corrosion resistance is met.

Description

technical field [0001] The invention belongs to the field of nodular cast iron, and in particular relates to a high-nickel austenitic nodular cast iron and a production process thereof. Background technique [0002] Austenitic ductile iron is an alloy material widely used today. It has good corrosion resistance, heat resistance, low temperature strength and mechanical properties, and is widely used in household products, auto parts, medical appliances, building materials, chemical industry, food industry , agriculture, ship parts, etc. [0003] The existing high-nickel austenitic ductile iron has inconsistent standards, the chemical composition range is too wide, and there is no metallographic structure for stable production of this material. It is not suitable for long-term stable production. The chemical composition contains a large number of promoting carbide elements. Such as chromium, manganese, etc., the molten iron tends to be white, the fluidity of the molten iron i...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C22C37/10C22C37/08C22C37/04C22C33/10C21C1/10C21D5/00
CPCC22C37/10C21C1/10C21D5/00C21D2211/001C21D2211/003C21D2211/006C22C33/10C22C37/04C22C37/08
Inventor 薛继长汪国林
Owner 安徽德宝压缩机有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products