Cement kiln castable

A castable and cement kiln technology, applied in the field of refractory materials, can solve the problems of poor wear resistance, spalling of gate castables, strong thermal shock, etc., to improve wear resistance and alkali erosion resistance, optimize construction performance, Solve the effect of short lifespan

Inactive Publication Date: 2016-11-16
张婷
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The castables used in the original tertiary air duct shutters have poor wear resistance. Because the hot air in the tertiary air ducts contains a large amount of tiny hot clinker, the castables for the conventional product rams are severely peeled off, resulting in inflexible adjustment of the tertiary air ducts, resulting in kiln abnormal operation of the system
Because the gate is in the tertiary air pipe, it is often washed by the tertiary air, and the temperature of this part changes greatly, the thermal shock is very strong, and the alkaline atmosphere in the hot air is heavy. Due to the defect of material selection, the current castable The service life is less than 6 months, which seriously restricts the operation of the cement production line, affects the production efficiency, increases the production cost, and does not meet the national energy saving and emission reduction requirements

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0012] Example 1, Taiyuan purple gangue 1%, zirconium mullite 16%, silicon carbide 19%, ferrochrome slag 30%, zinc ferrite 10%, magnesium zirconium olivine 8%, magnesium potassium titanate 2%, nitrogen aluminum 1% zirconium, 3% oblique enstatite, 5% alumina micropowder, 2% calcium zirconium aluminate, 3% high alumina cement. Add 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

Embodiment 2

[0013] Example 2, Taiyuan purple gangue 1% zirconium mullite 21%, silicon carbide 19%, ferrochrome slag 29%, zinc ferrite 6%, magnesium zirconium olivine 8%, magnesium potassium titanate 2%, nitrogen aluminum Three zirconium 1%, clinoenstatite 3%, alumina micropowder 5%, calcium zirconate aluminate 2%, high alumina cement 3%; plus Taiyuan purple gangue 1%, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

Embodiment 3

[0014] Example 3, Taiyuan purple gangue 1%, zirconium mullite 21%, silicon carbide 19%, ferrochrome slag 28%, zinc ferrite 7%, magnesium zirconium olivine 7%, magnesium potassium titanate 2%, nitrogen aluminum 2% zirconium, 3% oblique enstatite, 5% alumina micropowder, 2% calcium zirconate aluminate, 3% high alumina cement, plus 1% Taiyuan purple gangue, Ti 3 SiC 2 0.5%, methallyl alcohol polyoxyethylene ether 0.1%, isopentenol polyoxyethylene ether 0.05%, aluminum potassium sulfate dodecahydrate 0.1%, chromium potassium sulfate dodecahydrate 0.05%; Pour the bagged castable into the mixer and stir evenly, then add 3-6% water, stir for 5 minutes and then cast.

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Abstract

The invention aims to overcome defects in the prior art, provides castable which is used for an air duct gate and is resistant to high temperatures, high in abrasion resistance and high in alkali corrosion resistance and aims to provide a preparation method of the castable. According to the technical scheme, the castable is characterized by being prepared from components in percentage by weight as follows: 1% of Taiyuan purple flower waste rock, 15%-25% of zirconium mullite, 10%-20% of silicon carbide, 23%-30% of ferrochrome slag, 5%-10% of zinc ferrite, 5%-8% of magnesium-zirconium olivine, 1%-3% of potassium magnesium titanate, 1%-2% of tri-zirconium nitride aluminide, 3%-5% of clinoenstatite, 5%-10% of alumina micro-powder, 2%-3% of zirconium calcium aluminate and 3%-5% of high-alumina cement; the castable is further prepared from components in percentage by weight as follows: 0.5% of Ti3SiC2, 0.1% of methyl allyl alcohol polyoxyethylene ether, 0.05% of prenol polyoxyethylene ether, 0.1% of aluminum potassium sulfate dodecahydrate and 0.05% of chromium potassium sulfate dodecahydrate.

Description

technical field [0001] The invention belongs to the field of refractory materials, and in particular relates to a castable for a gate plate of a tertiary air duct of a cement rotary kiln and a preparation method thereof. Background technique [0002] Along with the construction upsurge that heats up continuously in our country, the demand for cement is increasing continuously on the market, and the cement factory is also constantly improving the cement manufacturing process. Since the gate of the tertiary air duct on the new dry process cement production line is used to adjust the hot air consumption of the rotary kiln and calciner, the flexible adjustment of the gate will directly affect the clinker production quality and system heat consumption. The castables used in the original tertiary air duct shutters have poor wear resistance. Because the hot air in the tertiary air ducts contains a large amount of tiny hot clinker, the castables for the conventional product rams are...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B35/66
Inventor 张婷
Owner 张婷
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