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Combination method for separating catalytic cracking oil slurry and preparing mesophase pitch

A technology for catalytic cracking of oil slurry and mesophase pitch, which is applied in chemical processing of tar pitch/petroleum pitch/natural pitch, petroleum industry, processing of hydrocarbon oil, etc. The problems such as phase separation of extracts and non-aromatic hydrocarbons and differences in oil slurry properties can achieve the effect of increasing the proportion of wide-area anisotropic structures, which is beneficial to industrialization and industrial application.

Active Publication Date: 2016-11-23
CHINA UNIV OF PETROLEUM (BEIJING) +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For solid impurities in oil slurry, filtration and other methods can only separate larger particles, but it is difficult to separate smaller solid particles, such as catalyst powder, let alone remove asphaltenes and other components.
Vacuum distillation and solvent extraction are commonly used heavy oil separation methods, but the removal rate of vacuum distillation is limited. If you want to increase the removal rate of distillation, you must increase the distillation temperature. Due to the high content of polycyclic aromatic hydrocarbons in oil slurry, especially colloids Asphaltene and solids, high-temperature distillation can easily cause coking in the heating furnace and distillation tower, which not only makes it difficult to increase the extraction rate of the extract, but also shortens the life of the equipment
As for the use of solvent extraction technology, there are researches and consensus operations. It is the goal to try to separate the aromatic components from the oil slurry. Therefore, according to the properties of the catalytic cracking oil slurry, furfural or solvents that can extract aromatics are used. Extraction and separation is currently the technical direction of research and attention, but the problem faced in industrial production is that for systems such as oil slurry, although furfural solvents can extract aromatics, it is difficult to achieve phase separation between the extract and non-aromatics , not to mention separation, so it is also necessary to pretreat the oil slurry, first remove the colloidal asphaltenes, and then extract with furfural
On the other hand, the nature of crude oil and the catalytic cracking process also lead to differences in the properties of oil slurry, especially for oil slurry with high sulfur aromatic components, directly used as raw material will seriously affect the quality of mesophase pitch, but direct hydrotreating of oil slurry , the impurities in the oil slurry will quickly lead to catalyst bed blockage and catalyst failure, which is even more undesirable in industrial production, which itself is a problem faced by mesophase pitch production

Method used

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  • Combination method for separating catalytic cracking oil slurry and preparing mesophase pitch
  • Combination method for separating catalytic cracking oil slurry and preparing mesophase pitch
  • Combination method for separating catalytic cracking oil slurry and preparing mesophase pitch

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0050] A catalytic cracking oil slurry is used as raw material, and the properties of the oil slurry are shown in Table 1 below, according to figure 1 The flow diagram shown is implemented (but not including the flow of the dashed line).

[0051] The composition of light hydrocarbon solvent is 75m% and 25m% of isobutane and n-butane respectively, and the pseudocritical temperature is 139.4°C. The catalytic cracking oil slurry is fed from the upper part of the extraction tower 1 (the sieve tray tower in this embodiment), the temperature of the tower is 120°C, the light hydrocarbon solvent is fed from the lower part of the extraction tower, the temperature of the tower is 80°C, and the mass ratio of agent to oil is 2.5:1 , the pressure in the tower is 4.5MPa, the extraction solvent and the oil slurry raw material are contacted in countercurrent for extraction and extraction, the top temperature of the extraction tower 1 is 86.2°C, the formed extracted oil phase is sent out from ...

Embodiment 2

[0062] The properties of the catalytic cracking oil slurry raw material and the extraction and separation operation process are the same as those in Example 1.

[0063] Mix the extracted light component obtained according to the scheme of Example 1 with the extracted intermediate component in a mass ratio of 5:60, as the raw material for preparing mesophase pitch, under the conditions of reaction temperature 430°C, reaction time 5h, and reaction pressure 0.7MPa Thermal condensation polymerization, to obtain mesophase pitch, the same detection method as in Example 1 (the following examples are all the same), it can be seen that the proportion of wide-area type of mesophase pitch is 60.79v%, the proportion of streamlined type is 33.43%, and the total of watershed type is 94.22v%. See Table 3 for details.

Embodiment 3

[0065] The properties of a catalytic cracking oil slurry raw material are shown in Table 4. The light hydrocarbon solvent composition is propane, isobutane, and n-butane respectively accounting for 25m%, 50m%, and 25m%. The pseudocritical temperature is 127.0°C. The extraction and separation operations are the same example 1. The difference is: the extraction tower 1 is a packed tower, the temperature of the catalytic cracking oil slurry entering the tower is 100°C, the temperature of the light hydrocarbon solvent entering the tower is 70°C, the mass ratio of agent to oil is 3.5:1, the pressure inside the control tower is 5.0MPa, the tower of the extraction tower The top temperature is 75.6°C; the separation tower 2 is a packed tower, the inlet temperature of the extracted oil phase is 135°C, and the separation pressure is 4.8MPa; the pressure of the supercritical solvent recovery tower 3 is 4.7MPa, the temperature is 180°C, and the solvent density is 0.107g / cm 3 .

[0066] T...

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Abstract

The invention provides a combination method for separating catalytic cracking oil slurry and preparing mesophase pitch. C3-C5 light dydrocarbon fractions are adopted as an extracting solvent for performing supercritical or subcritical extraction on catalytic cracking oil slurry, the obtained extracted oil phase is prepared into an extraction light component and an extraction intermediate component through a supercritical recycling solvent, the extraction intermediate component or a mixture of the extraction intermediate component and the extraction intermediate component is adopted as mesophase pitch to prepare raw materials, and pyrocondensation polymerization is performed to obtain high-quality mesophase pitch. When the sulfur content of the catalytic cracking oil slurry is high, the extraction intermediate component or the mixture of the extraction intermediate component and the extraction intermediate component can be subjected to hydrogen desulfurization treatment and then fractionation of hydrogenated oil to collect hydrogenation light fractions and hydrogenation tail oil, the fraction cutting point is 350-450 DEG C, the hydrogenation tail oil or the mixture of the extraction intermediate component and the extraction intermediate component is adopted as the mesophase pitch for preparing raw materials. The anisotropy structural proportion of the wide range of the obtained mesophase pitch is high, and the mesophase pitch is the quality raw material for preparing high-performance carbon material.

Description

technical field [0001] The invention relates to a combined method for separating catalytic cracking oil slurry and preparing mesophase pitch, in particular to a combined method comprising separating catalytic cracking oil slurry and producing mesophase pitch. Background technique [0002] With the popularization and application of heavy oil catalytic cracking technology, the amount of oil slurry by-product of catalytic cracking unit is increasing. The processing capacity of catalytic cracking unit in my country has reached 200 million tons. It is conservatively estimated that the national oil slurry output is about 7.5 million tons per year. The treatment and utilization of oil slurry is also increasingly concerned in the field of heavy oil processing. The current treatment status is that most refineries mix catalytic cracking oil slurry with fuel oil, and a few refineries use oil slurry as a blending component of asphalt. This not only The precious petroleum resources are n...

Claims

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Application Information

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IPC IPC(8): C10G57/00C10G69/00C10C3/02
Inventor 赵锁奇许志明孙学文徐春明李春霞徐泽进乔曼陈以龙
Owner CHINA UNIV OF PETROLEUM (BEIJING)