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A kind of magnetic composite material forming pcb embedded inductance magnetic core and its preparation method and application

A magnetic composite material and magnetic core technology, which is applied in the manufacture of inductors/transformers/magnets, the magnetism of organic materials/organic magnetic materials, inductors, etc., can solve the problems of poor aging resistance and heat resistance of epoxy resin, polyimide The amine resin has high hygroscopicity and low inductance of the magnetic core, and achieves the effect of long curing time, high embedded inductance and stable embedded inductance

Active Publication Date: 2018-04-13
UNIV OF ELECTRONICS SCI & TECH OF CHINA
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

BangD H et al. in the literature "Ni-Zn ferrite screen printed power inductors for compact DC-DC power converter applications" ("Ni-Zn ferrite screen printed power inductors and its application in DC-DC power converters") and Sugawa Y et al. in the literature "Carbonyl-iron / epoxy composite magneticcore for planar power inductor used in package-level power grid" ("Carbonyl iron / epoxy composite magnetic core for planar power inductor used in package-level power grid" ) respectively use Ni-Zn ferrite and polyimide, carbonyl iron and epoxy resin to make magnetic composite materials, and then use screen printing to cover a layer of magnetic composite materials on the upper and lower layers of the inductance coil and then make embedded embedding. Magnetic core inductance; the polyimide resin used in the above method has high hygroscopicity, and the epoxy resin has poor aging resistance and moisture resistance, and the above method prints the magnetic material on the surface of the inductance coil, which can only enhance the inductance in the plane direction. The inductance of the magnetic core is low and the inductance error is large

Method used

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  • A kind of magnetic composite material forming pcb embedded inductance magnetic core and its preparation method and application
  • A kind of magnetic composite material forming pcb embedded inductance magnetic core and its preparation method and application
  • A kind of magnetic composite material forming pcb embedded inductance magnetic core and its preparation method and application

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Embodiment 1

[0059] A preparation method for forming a magnetic composite material embedded in a PCB inductive magnetic core, comprising the following steps:

[0060] Step A: ferrite surface modification treatment;

[0061] A1: Add 5g of ferrite into 45mL of acetone, and ultrasonically disperse for 1 hour to obtain a mixed system;

[0062] A2: Add 0.05g of titanate coupling agent TMC-105 into 5mL of acetone, mix well to make a solution system;

[0063] A3: Add the mixed system obtained in step A1 to the solution system obtained in step A2, and react at 50°C for 2 hours to form a solid-liquid mixed system; filter and wash the solid-liquid mixed system, and place it at 80°C Under drying for 12 hours, grinding to obtain surface-modified ferrite;

[0064] Step B: preparing a magnetic composite material;

[0065] B1: Dissolve 2.5g of polyphenylene ether resin in 3mL of N,N-dimethylformamide (N,N-Dimethylformamide, DMF) to obtain a uniform mixing system;

[0066] B2: Take 2.5 g of the surfac...

Embodiment 2

[0069] The application of magnetic composite materials as magnetic cores in PCB embedded inductors:

[0070] The top layer conductive coil 101 and the bottom layer conductive coil 102 are respectively etched on the top and bottom surfaces of the double-sided copper clad laminate. The top layer conductive coil 101 and the bottom layer conductive coil 102 are planar multi-turn coils with the same shape, as a preferred method In the present invention, the top layer conductive coil 101 and the bottom layer conductive coil 102 adopt a complementary design, specifically: the inner ends of the two conductive coils overlap and one The single-turn coil in the conductive coil and the single-turn coil in the other conductive coil are arranged alternately from the inside to the outside, thereby forming a tighter spatial winding structure, which is conducive to generating a uniformly distributed magnetic field in space and improving the inductance. value; as figure 1 As shown, the conduct...

Embodiment 3

[0074] A preparation method for forming a magnetic composite material embedded in a PCB inductive magnetic core, comprising the following steps:

[0075] Step A: ferrite surface modification treatment;

[0076] A1: Add 5g of ferrite into 45mL of acetone, and ultrasonically disperse for 1 hour to obtain a mixed system;

[0077] A2: Add 0.05g of titanate coupling agent TMC-105 into 5mL of acetone, mix well to make a solution system;

[0078] A3: Add the mixed system obtained in step A1 to the solution system obtained in step A2, and react at 50°C for 2 hours to form a solid-liquid mixed system; filter and wash the solid-liquid mixed system, and place it at 80°C Under drying for 12 hours, grinding to obtain surface-modified ferrite;

[0079] Step B: preparing a magnetic composite material;

[0080] B1: Dissolve 4.5g of polyphenylene ether resin in 5mL of N,N-dimethylformamide (N,N-Dimethylformamide, DMF) to obtain a uniform mixing system;

[0081] B2: Take 0.5 g of the surfac...

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Abstract

The invention discloses a magnetic composite material, a preparation method and its application as a magnetic core in PCB embedded inductance, belonging to the field of printed circuit manufacturing. The magnetic composite material in the present invention includes a mass fraction of 5% to 90% ferrite and a mass fraction of 10% to 95% polyphenylene ether resin; the preparation of the magnetic composite material firstly carries out surface modification treatment on the ferrite, Then mix it with polyphenylene ether resin solution, heat and volatilize the solvent to obtain a slurry-like magnetic composite material, prepare a magnetic core by printing the slurry-like magnetic composite material, or prepare a magnetic core by pressurizing the slurry-like magnetic composite material after solidification , so as to realize the application of magnetic composite materials as magnetic cores in PCB embedded inductor technology. The invention can overcome the problems of unstable inductance and lowered reliability caused by inconsistent thermal expansion coefficients of traditional magnetic core materials and printed circuit board materials; the manufacturing method is simple, and has advantages in terms of energy saving and manufacturing efficiency.

Description

technical field [0001] The invention belongs to the field of printed circuit manufacturing, and in particular relates to a magnetic composite material forming a PCB embedded inductance magnetic core, a preparation method thereof, and its use and application as a magnetic core in a PCB embedded inductance. Background technique [0002] With the development of wireless communication, automotive electronics and other consumer electronics products in terms of multi-function, miniaturization, portability, high speed, low power consumption and high reliability, integrated circuits are gradually integrating chips, micro sensors, micro actuators and Various passive components such as resistors, capacitors, inductors, filters, couplers, etc. are integrated into one package, which is called system-in-package technology. In electronic products, inductors are one of the important components for high frequency and microwave frequency signal transmission and processing. Traditional induc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): H01F1/42H01F41/02H01F17/00C08L71/12C08K9/04C08K3/22H05K1/16
CPCC08K3/22C08K9/04H01F1/42H01F17/0006H01F41/0246H05K1/165C08L71/12
Inventor 何雪梅陈苑明何为王守绪周国云王翀张怀武
Owner UNIV OF ELECTRONICS SCI & TECH OF CHINA
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