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Integrated floor-heating flexible ceramic tile and production method thereof

A soft porcelain and floor heating technology, which is applied in the field of building decoration materials, can solve the problems of low heat transfer efficiency, no flame-retardant components in conductive media, and low safety, and achieve high application safety performance, excellent water and oil repellency, and excellent preparation technology simple effect

Active Publication Date: 2017-02-22
万卓(江苏)新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Chinese Patent Announcement No. CN104918341A, dated September 16, 2015, titled "Method for Applying Carbon Nanotubes to Floor Heating Electrothermal Films", discloses that a conductive medium composed of polyurethane and carbon nanotubes is used for dipping and installing The heat-generating material obtained from the polyester grid matrix of tin-copper foil wire has some shortcomings: the thermoplastic polyurethane resin material used has low heat resistance, so it is easy to soften when heated and has low strength; there is no effective resistance in the conductive medium. Combustible components, low safety in use; PE and PET layers used outside the heating material are used as protective insulating layers, there is no bonding effect with the heating element, the electric heating film cannot be integrated, it is inconvenient to install, and the safety is low during work; PE and PET The protective insulating layer of the PET layer is a polymer material, which has no flame retardant effect and low heat transfer efficiency

Method used

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  • Integrated floor-heating flexible ceramic tile and production method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0055] An integrated floor heating soft porcelain, the preparation method of which comprises the following steps:

[0056] (1) Preparation of soft porcelain layer:

[0057] 1) Weigh 25 parts of Portland white cement with the label of 325, 15 parts of 80-mesh stone powder and 50 parts of 300-mesh quartz sand by weight, add them to the kneader, mix evenly, and obtain the mixed powder;

[0058] 2) Weigh 10 parts by weight of water-based epoxy resin emulsion (viscosity at 25°C is 500mPa.s, epoxy equivalent is 200g / mol), 2 parts of fluorine-containing polyacrylate elastic emulsion, 10 parts of flame retardant tripolyphosphoric acid 1 part, 1 part of inorganic pigment titanium dioxide and 10 parts of water are added to the stirring tank, and stirred evenly to obtain a mixed emulsion;

[0059] 3) Add the mixed powder obtained in step 2) to the mixed emulsion obtained in step 1), stir well, mix evenly, add 3 parts of rubber elastic body, stir, react for 0.5 hours, then add curing age...

Embodiment 2

[0066] An integrated floor heating soft porcelain, the preparation method of which comprises the following steps:

[0067] (1) Preparation of soft porcelain layer:

[0068] 1) Weigh 20 parts of Portland white cement labeled 425, 20 parts of 100-mesh stone powder and 40 parts of 150-mesh quartz sand, add them to a kneader, mix evenly, and obtain a mixed powder;

[0069] 2) Weigh 15 parts of water-based epoxy resin emulsion (viscosity at 25°C is 6,000mPa.s, epoxy equivalent is 1,400g / mol), 5 parts of fluorine-containing polyacrylate elastic emulsion, 3 parts of flame retardant melamine, poly Add 5 parts of ammonium phosphate, 2 parts of inorganic pigment carbon black and 15 parts of water into a stirring tank, and stir evenly to obtain a mixed emulsion;

[0070] 3) Add the mixed powder obtained in step 2) to the mixed emulsion obtained in step 1), stir well, and after mixing evenly, add 5 parts of rubber elastomer, stir, and react for 2 hours, then add curing agent polyamide 3...

Embodiment 3

[0077] An integrated floor heating soft porcelain, the preparation method of which comprises the following steps:

[0078] (1) Preparation of soft porcelain layer:

[0079] 1) Weigh 15 parts of Portland white cement labeled 525, 25 parts of 300-mesh stone powder and 30 parts of 80-mesh quartz sand, add them to a kneader, mix evenly, and obtain a mixed powder;

[0080] 2) Weigh 20 parts of water-based epoxy resin emulsion (viscosity at 25°C is 2,000mPa.s, epoxy equivalent is 800g / mol), 2 parts of fluorine-containing polyacrylate elastic emulsion, and 5 parts of flame retardant melamine ammonium polyphosphate , 7 parts of ammonium polyphosphate, 1 part of inorganic pigment carbon black, 1 part of cadmium red and 10 parts of water are added to the stirring tank and stirred evenly to obtain a mixed emulsion;

[0081] 3) Add the mixed powder obtained in step 2) to the mixed emulsion obtained in step 1), stir well, mix evenly, add 3 parts of rubber elastic body, stir, react for 1 h...

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Abstract

The invention relates to an integrated floor-heating flexible ceramic tile and a production method thereof. The integrated floor-heating flexible ceramic tile combined by a flexible ceramic layer and a polymer composite electric-heating film is good in flexibility, high in tear resistance, high in elongation at break, high in heat resistance, high in heat efficiency, fast in heating, and the like. The flexible ceramic layer is produced by inorganic powder and polymer materials, and the polymer materials are water-borne epoxy resin emulsion, water-soluble epoxy resin curing agent, rubber elastomer and fluorine-containing polyacrylate elastic emulsion. The polymer composite electric-heating film comprises a polyurethane resin heat-conducting insulating layer, a carbon nanotube polyurethane resin heating layer, a polyurethane resin insulating layer and electrodes. The polymer composite electric-heating film is formed by the heat-conducting insulating layer semi-cured by polyurethane resin, the heating layer semi-cured by carbon nanotube polyurethane resin and the insulating layer semi-cured by polyurethane resin through hot pressing. The soft ceramic layer is integrally connected with the polymer composite electric-heating film through the polyurethane resin heat-conducting insulating layer to form the integrated floor-heating flexible ceramic tile.

Description

technical field [0001] The invention belongs to the field of building decoration materials, and in particular relates to integrated floor heating soft porcelain and a preparation method thereof. [0002] technical background [0003] Flexible facing brick, also known as soft porcelain, is a planar material obtained by processing and molding water-based polymer emulsion and cement as binder, with soil, quartz sand or mineral powder as inorganic filler. Soft porcelain has the advantages of light weight, thin body, good flexibility, rich and colorful appearance, strong expressive force, etc., and it is fast in construction, low in cost, and not easy to fall off. It is suitable for decoration materials on the interior, exterior walls and floors of buildings. A new type of energy-saving and environmental protection ecological decoration material. [0004] Water-based polymer emulsion combined with cement as the binder of soft porcelain endows soft porcelain products with unique w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L75/06C08K13/04C08K13/02C08K7/14C08K7/24C08K3/22C08K5/544C08K5/103C08K5/3492C08K5/11C08K3/36C08K3/28C08K5/5425C09J175/06C09J11/04C09J11/06C04B28/04F24D13/02H05B3/14
CPCC04B28/04C08K3/22C08K3/28C08K3/32C08K3/36C08K3/38C08K5/103C08K5/11C08K5/34922C08K5/5425C08K5/544C08K7/14C08K7/24C08K13/02C08K13/04C08K2003/2224C08K2003/2227C08K2003/282C08K2003/323C08K2003/385C09J11/04C09J11/06C09J175/06F24D13/024F24D2200/08H05B3/146H05B2203/013H05B2203/026C08L75/06C04B14/02C04B14/06C04B24/281C04B24/2682C04B22/165C04B14/305C04B2103/0045C04B24/287C04B24/128C04B22/16C04B14/022C04B14/36Y02P20/10
Inventor 徐琪
Owner 万卓(江苏)新材料有限公司
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