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Graded ordered porous TiAg alloy preparation method

A gradient and alloy technology, which is applied in medical science, prosthesis, tissue regeneration, etc., can solve the problems of reduced compressive strength and corrosion resistance, looseness, and inability to use bone implant sites, etc., to achieve convenient operation and good energy absorption Shock-absorbing effect, excellent antibacterial and bioactive effects

Active Publication Date: 2017-04-05
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, since the elastic modulus of dense TiAg alloy (about 100 GPa) is still much higher than that of human bone (Young's modulus of cancellous bone ≤ 2GPa, compact bone Young's modulus of 2-20GPa), after implantation It can cause a series of complications such as bone resorption, atrophy and loosening of the prosthesis, so it has not been applied clinically
For the above reasons, some scholars introduced pores into TiAg alloy (see literature: Hou L, Li L, Zheng Y. Fabrication and Characterization of Porous Sintered Ti–Ag Compacts for Biomedical Application Purpose[J]. Journal of Materials Science & Technology, 2013 , 29(4):330-338.), although the elastic modulus is reduced, its compressive strength and corrosion resistance are also greatly reduced, and it cannot be used in bone implants that need to be loaded. Moreover, in sintering must also be added like urea, polyvinyl alcohol or NH 4 HCO 3 Porogens such as urea are easy to react with Ti in the matrix to form TiN, polyvinyl alcohol has been proven to be toxic to liver and gallbladder tissue, and according to the American Standards Association ASTM F2063, the residues of N and C in biological materials should not exceed 500ppm

Method used

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  • Graded ordered porous TiAg alloy preparation method
  • Graded ordered porous TiAg alloy preparation method
  • Graded ordered porous TiAg alloy preparation method

Examples

Experimental program
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Effect test

Embodiment 1

[0028] A method for preparing a gradient ordered porous TiAg alloy described in this embodiment specifically includes the following steps:

[0029] (1) Obtain alloy raw material powder: Put Ti metal powder with a particle size of 25 μm and a purity of 99.5%, flat shuttle type Ti metal powder and Ag powder with a particle size of 3 μm and a purity of 99.5% into the ball mill tank of a ball mill for high-speed ball milling to obtain Composite Ti-Ag raw material powder. In the mixed Ti-Ag powder, Ag accounts for 15.63% of the total weight. The vacuum degree of the powder mixing process in the ball mill is 10 Pa, and the ball milling time is 5 hours.

[0030] (2) Making the central rod blank: put the composite Ti-Ag raw material powder obtained in step (1) into a Cr-coated carbon steel mold with an inner diameter of 5 mm, and cold isostatic pressing under a unidirectional pressure of 100 MPa , get the central rod blank of the material after ejecting the mold.

[0031] (3) Make a...

Embodiment 2

[0035] A method for preparing a gradient ordered porous TiAg alloy described in this embodiment specifically includes the following steps:

[0036] (1) Obtain alloy raw material powder: put Ti metal powder with a particle size of 45 μm and a purity of 99.5%, flat shuttle type, and Ag powder with a particle size of 10 μm and a purity of 99.5% into the ball mill tank of a ball mill for high-speed ball milling to obtain Composite Ti-Ag raw material powder. In the mixed Ti-Ag powder, Ag accounts for 60.26% of the total weight. The vacuum degree of the powder mixing process in the ball mill is 10 Pa, and the ball milling time is 10 hours.

[0037] (2) Making the central rod blank: put the composite Ti-Ag raw material powder obtained in step (1) into a Cr-coated carbon steel mold with an inner diameter of 5 mm, and cold isostatic pressing under a unidirectional pressure of 300 MPa. After ejecting the mold, the central rod blank of the material is obtained.

[0038] (3) Make a grad...

Embodiment 3

[0042] A method for preparing a gradient ordered porous TiAg alloy described in this embodiment specifically includes the following steps:

[0043] (1) Obtain alloy raw material powder: Put Ti metal powder with a particle size of 35 μm and a purity of 99.5%, flat shuttle type, and Ag powder with a particle size of 5 μm and a purity of 99.5% into the ball mill tank of a ball mill for high-speed ball milling to obtain Composite Ti-Ag raw material powder. In the mixed Ti-Ag powder, Ag accounted for 35% of the total weight, the vacuum degree of the powder mixing process in the ball mill was 9 Pa, and the ball milling time was 8 hours.

[0044] (2) Making the central rod blank: put the composite Ti-Ag raw material powder obtained in step (1) into a Cr-coated carbon steel mold with an inner diameter of 7 mm, and cold isostatic pressing under a unidirectional pressure of 200 MPa. After ejecting the mold, the central rod blank of the material is obtained.

[0045] (3) Make a gradien...

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Abstract

The invention relates to a graded ordered porous TiAg alloy preparation method, which belongs to the technical field of biomedical material preparation. Flat shuttle Ti powder and the Ag powder are weighed according to the required proportion and are ball-milled to acquire composite powder. Acquired Ti-Ag composite powder is mechanically pressed into a center bar blank. The center bar blank and a fixator are combined and placed into a graphite mold, and the surrounding is filled with spherical Ti powder of the equal height. Punches are added to the mold up and down. Placing into a discharge plasma sintering furnace is carried out. The system is vacuumized to 2 to 6 Pa. According to a step heating method, the blank is heated to the first level graded temperature 600 to 800 DEG C at the heating rate of 80 DEG C / min, and then heat preservation is carried out for 3 to 5min; the blank is heated to the second level graded temperature 800 to 1000 DEG C at the heating rate of 50 to 80 DEG C / min, and then heat preservation is carried out for 10 to 15min; and demolding is carried out to acquire graded ordered porous TiAg alloy. The graded ordered porous TiAg alloy prepared by the method provided by the invention has the characteristics of good antibacterial property, biological activity and high strength, and is especially suitable for human body hard tissue defects in biomedical engineering, such as artificial joint, artificial bone, dental implant and the like.

Description

technical field [0001] The invention relates to a preparation method of a gradient ordered porous TiAg alloy, belonging to the technical field of preparation of biomedical materials. Background technique [0002] With the improvement of medical level, the requirements for mechanical properties, biocompatibility and biological activity of implanted biomedical materials for human body are getting higher and higher. Therefore, for biomedical titanium (Ti) implants, in addition to meeting the necessary mechanical properties, wear resistance and corrosion resistance, and biological safety, good osteogenic activity and antibacterial properties are also required. Since products made from a single biomaterial cannot well meet clinical applications, it has become a new direction for biomedical materials to synthesize biomaterials with different advantages into gradient materials with multiple functions using reasonable technology. [0003] Silver (Ag) has been proved to have good bi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/11B22F3/105C22C14/00A61L27/56A61L27/54A61L27/50A61L27/06
CPCA61L27/06A61L27/50A61L27/54A61L27/56C22C14/00B22F3/105B22F3/11A61L2300/104A61L2430/02A61L2300/404
Inventor 张玉勤张磊何正员蒋业华周荣
Owner KUNMING UNIV OF SCI & TECH
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