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A kind of low viscosity unsaturated resin and preparation method thereof

An unsaturated, low-viscosity technology, applied in the field of resin materials, can solve the problems of inability to prepare heat-resistant grade insulating paint products, limited temperature resistance, high curing temperature, etc., and achieve excellent storage stability, less mass loss and good permeability Effect

Active Publication Date: 2019-09-13
ZHUZHOU TIMES ELECTRIC INSULATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although the silicone impregnated resin system has good heat resistance, the curing temperature is high, the time is long, and the price is expensive; the epoxy resin system has limited temperature resistance, long curing time, and is not environmentally friendly during the manufacturing period; unsaturated polyester Although the imine system has good overall performance, the resin has a high viscosity and cannot be directly used in the VPI impregnation process. It needs to be mixed with a certain amount of styrene or vinyl toluene reactive diluent, which will inevitably cause a certain degree of pollution to the environment.
Moreover, the current insulating varnish can only produce insulating varnish products with heat-resistant grades of F and H, and cannot prepare insulating varnish products with heat-resistant grades above H.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] A kind of low-viscosity unsaturated polyester resin of the present invention, its raw material comprises: 200g isophthalic acid, 200g imino alcohol, 250g propylene glycol, 100g Saike, 200g maleic anhydride, 1g p-benzoquinone, 10g DCP and 100 g of 1,4-butanediol diacrylate.

[0031] The preparation method of the low-viscosity unsaturated polyester resin of the present embodiment, its specific steps are as follows:.

[0032] (1) Mix 200g of isophthalic acid, 250g of propylene glycol, 100g of Saike, and 200g of maleic anhydride evenly, then gradually raise the temperature to 175°C for reaction, and prepare an acidic polyester resin with an acid value of 120mgKOH / g;

[0033] (2) Add 200g of imino alcohol to the acidic polyester resin prepared in step (1) and mix evenly, then gradually raise the temperature to 190°C for capping reaction. After the capping reaction, vacuumize to -0.095MPa. The vacuum treatment time is 30min. Then cool to 170°C, add 1g of stabilizer p-benzoq...

Embodiment 2

[0036] A kind of low-viscosity unsaturated polyester resin of the present invention, its raw material comprises: 200g adipic acid, 150g neopentyl alcohol, 150g neopentyl glycol, 0.08g hydroquinone, 150g Saike, 8g DCP, 150g cis-butyl Elenic anhydride, 150 g of neopentyl glycol diacrylate.

[0037] The preparation method of the low-viscosity unsaturated polyester resin of the present embodiment, its concrete steps are as follows:

[0038] (1) Mix 200g of adipic acid, 150g of neopentyl glycol, 150g of Saike, and 150g of maleic anhydride evenly, then gradually raise the temperature to 185°C for reaction, and make an acidic polyester resin with an acid value of 110mgKOH / g ;

[0039](2) Add 150g of neopentyl alcohol to the acidic polyester resin prepared in step (1), mix and gradually heat up to 200°C for capping reaction. After the capping reaction, vacuumize to -0.095MPa for 40min. Then cool to 175°C; then add 0.8g of hydroquinone and mix evenly, cool naturally to 45°C, finally ...

Embodiment 3

[0042] A kind of low-viscosity unsaturated polyester resin of the present invention, its raw material comprises: 200g succinic acid, 250g imino alcohol, 100g diethylene glycol, 0.8g methyl hydroquinone, 150g trimethylolethane, 10 g DCP, 200 g maleic anhydride, 200 g ethoxylated bisphenol A diacrylate.

[0043] The preparation method of the low-viscosity unsaturated polyester resin of the present embodiment, its concrete steps are as follows:

[0044] (1) Mix 200g of succinic acid, 100g of diethylene glycol, 150g of trimethylolethane, and 200g of maleic anhydride, and then gradually raise the temperature to 190°C for reaction to make acidic polyester resin. The acid value is 110mgKOH / g;

[0045] (2) Add 250g of imino alcohol to the acidic polyester resin prepared in step (1) and mix evenly, then gradually heat up to 195°C for capping reaction. After the capping reaction, vacuumize to -0.095MPa for 50min ; then cool to 175°C; then add 0.8g stabilizer methyl hydroquinone, cool ...

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Abstract

The invention discloses a low viscosity unsaturated resin. The resin comprises the following raw materials of components in parts by weight: 10 to 20 parts of dicarboxylic acid or / and dicarboxylic anhydride, 10 to 40 parts of monohydric alcohol, 10 to 20 parts of dihydric alcohol, 5 to 25 parts of polyhydric alcohol, 15 to 30 parts of maleic anhydride, 0.01 to 0.5 part of stabilizer, 0.05 to 2 parts of initiator and 5 to 20 parts of cross-linking agent. The preparation method of the resin is: mixing the dicarboxylic acid or / and the dicarboxylic anhydride, the dihydric alcohol, the polyhydric alcohol and the maleic anhydride, and then heating up to 170 to 200 DEG C; adding the monohydric alcohol and mixing evenly, then gradually heating up to 170 to 210 DEG C to process the end-capping reaction; then cooling to 160 to 180 DEG C; adding the stabilizer and mixing evenly, and cooling naturally; finally, adding the initiator and the cross-linking agent, and mixing evenly. The viscosity of the unsaturated polyester resin is low. The resin has no styrene or vinyl toluene reactive diluent, which is clean and environment friendly. The solidification process of the resin has no volatile organic compound(VOC) emission.

Description

technical field [0001] The invention relates to the field of resin materials, in particular to a low-viscosity unsaturated polyester resin which does not contain any styrene or vinyl toluene active diluent and is suitable for a VPI impregnation process and a preparation method thereof. Background technique [0002] In the manufacturing technology of motors and power generation equipment, the performance of insulating materials and the stability of long-term use are one of the core technologies of products. As the country determines the construction of a resource-saving and environment-friendly society as a strategic task in the medium and long-term planning of national economic and social development, domestic enterprises need to pay more attention to the environmental problems brought about by project construction, and should protect and protect them as soon as possible. Control and implement green energy and green construction. However, the application of insulating varni...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C08G63/685C08G63/52
Inventor 陈超曾智陈磊邢国华裴海帆李颜
Owner ZHUZHOU TIMES ELECTRIC INSULATION
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