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A heat-melt bonded functional film

A hot-melt bonding and functional technology, applied in other household appliances, synthetic resin layered products, chemical instruments and methods, etc., to achieve good adhesion and increase light transmittance

Active Publication Date: 2019-07-23
HANGZHOU FIRST APPLIED MATERIAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the technical difficulty lies in laying dozens of thin copper wires on the battery sheet and welding them with thin grid wires. This process requires a layer of matrix material to pre-arrange and fix the copper wires and support them during the welding process.

Method used

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  • A heat-melt bonded functional film
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  • A heat-melt bonded functional film

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The olefin copolymer layer formula is as follows: in parts by mass, 100 parts of VA content is 30% ethylene-vinyl acetate copolymer (U.S. DuPont), add, 0.2 parts of crosslinking agent tert-butyl peroxyisopropyl carbonate Esters (Bailingwei Technology Co., Ltd.), 0.2 parts of antioxidant tris(2,4,-di-tert-butylphenyl) phosphite (Tianda Tianhai Technology Development Co., Ltd.), 0.1 parts of light stabilizer sebacic acid bis- 2,2,6,6-tetramethylpiperidinol ester (Shanghai Yanjia Plastic Chemical Co., Ltd.), and mix well. The mixture was blended and extruded in an extruder, and the temperature was controlled at 90° C. After extrusion, it was cast and cooled to obtain a 50 μm thick olefin copolymer layer.

[0032] The weather-resistant layer formula is as follows: in parts by mass, 100 parts of polyurethane resin 611-B (Taiwan Changxing), 20 parts of modified resin ST5790 (Japan Toyobo), 15 parts of curing agent N3390 (German Bayer) , 1 part of curing agent accelerator dib...

Embodiment 2

[0036] The formulation of the olefin copolymer bonding layer is as follows: in parts by mass, in 100 parts of ethylene-pentene-zincene copolymer (Exxon Mobil, USA), add 2 parts of vinyltrimethoxysilane (Bailingwei Technology Co., Ltd.), 1.2 Part of antioxidant 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) (Shanghai Ruiding Chemical Company), 0.01 part of hindered amine light stabilizer bis-1-decane Oxy-2,2,6,6-tetramethylpiperidin-4-ol sebacate and mix well. The mixture was blended and extruded in an extruder, and the temperature was controlled at 90° C. After extrusion, it was cast, cooled, cut, and rolled to obtain a 5 μm thick inner film layer.

[0037] The formula of the weather-resistant layer is as follows: in parts by mass, 100 parts of fluorine-containing resin GK570 (Dakin Paint of Japan), 10 parts of curing agent z4470 (Bayer, Germany), 0.5 parts of curing agent accelerator dilauric acid dilaurate Butyl tin and 10 parts of solvent propylene glycol methyl ether ace...

Embodiment 3

[0041] The formula of the olefin copolymer bonding layer is as follows: in parts by mass, in 100 parts of ethylene-propylene copolymer (U.S. DuPont), add 5 parts of crosslinking agent 1-bis(tert-butyl peroxide)-3,3, 5-trimethylcyclohexane (Bailingwei Technology Co., Ltd.), 3 parts of antioxidant 2,2'-methylene-bis-(4-ethyl-6-tert-butylphenol) (Shanghai Ruiding Chemical Company ), 2 parts of hindered amine light stabilizer 3,5-di-tert-butyl-4-hydroxyl-benzoic acid hexadecyl ester and mix well. The mixture was blended and extruded in an extruder, and the temperature was controlled at 120°C. After extrusion, it was flow-cast and cooled to obtain an inner film layer with a thickness of 100 μm.

[0042] The formula of the weather-resistant layer is as follows: in parts by mass, in 100 parts of fluorine-containing resin GK570 (Dakin paint in Japan), add 100 parts of unsaturated polyester resin ST5790 (Toyobo in Japan), 30 parts of curing agent z4470 (Germany Bayer), 2 parts of curi...

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Abstract

The invention discloses a hot-melting adhesive functional film. The hot-melting adhesive functional film is formed by sequentially and fixedly connecting an olefin copolymer layer, a bonding layer, a substrate polyester layer and a weather-proof layer, wherein the olefin copolymer layer and the substrate polyester layer are prepared by means of molten coating, film casting or double-layer co-extrusion, and the weather-proof layer and the bonding layer are prepared by thermocuring after being subjected to wet coating. The olefin copolymer layer of the functional film has good bonding property for copper wires and battery pieces, the substrate polyester layer has excellent dimensional stability, and the weather-proof layer has good weather resistance; furthermore, the light transmission of the polymer film is improved by adjusting refractive indexes between all the layers and the thickness of all the layers. The functional film not only provides a fixing function for a battery provided with multiple main grids, a battery without a main grid, and the like, but also provides guarantee for the reliability of a photovoltaic module applied in the open air for a long time due to the high light transmission and weather resistance.

Description

technical field [0001] The invention belongs to the field of photovoltaic materials and relates to a polymer film for fixing crystalline silicon cells. Background technique [0002] The energy of solar energy is the huge energy released by the fusion of hydrogen nuclei in the sun at ultra-high temperature. The solar energy irradiated on the earth is very huge, and the solar energy irradiated on the earth in about 40 minutes is enough for the energy consumption of human beings all over the world for one year. It can be seen that solar energy is a truly inexhaustible and inexhaustible energy source. In addition, solar power generation is absolutely clean and does not produce pollution, so solar power generation is known as an ideal energy source. [0003] Solar power generation is a technology that directly converts light energy into electrical energy by using the photovoltaic effect of the semiconductor interface. It is the fastest growing new energy industry in recent years...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B32B27/08B32B27/20B32B27/36B32B33/00
CPCB32B27/08B32B27/20B32B27/36B32B33/00B32B2307/412B32B2307/552B32B2457/12
Inventor 梅云宵林维红郑炯洲曹明杰周光大林建华
Owner HANGZHOU FIRST APPLIED MATERIAL CO LTD