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A kind of silica-based lightweight ceramic thermal protection material and its preparation method and application

A thermal protection material and lightweight ceramic technology, which is applied in the field of silica-based lightweight ceramic thermal protection ablation material and its preparation, can solve the problems of low material strength, low compressive strength, complicated preparation process, etc., and reduce the Thermal conductivity, high carbon residue rate, good heat insulation effect

Active Publication Date: 2019-12-10
AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

U.S. Patent No. 5536562 discloses a class of density between 0.15 ~ 0.4g / cm 3 A range of quartz fibers impregnated with organic resins, but the density of the lightweight ceramic-based ablation heat protection material SIRCA prepared as a matrix is ​​0.27-0.82g / cm 3 , and the anti-airflow erosion performance is not excellent enough
Huo Yangyang used vacuum impregnation and mechanical dispersion to uniformly disperse chopped quartz fibers into Si-O-C aerogels to obtain thermal insulation composites, but the preparation of Si-O-C aerogels requires alkoxysilane in acidic Hydrolysis under conditions, followed by polycondensation under alkaline conditions, the preparation process is complicated. In addition, the content of quartz fibers in this material only accounts for 5wt%, and the density has reached 0.126-0.382g / cm 3 , and the low content of quartz fiber will lead to low strength of the material, and the compressive strength is as low as 0.135MPa~0.316MPa

Method used

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  • A kind of silica-based lightweight ceramic thermal protection material and its preparation method and application
  • A kind of silica-based lightweight ceramic thermal protection material and its preparation method and application
  • A kind of silica-based lightweight ceramic thermal protection material and its preparation method and application

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preparation example Construction

[0034] In a second aspect, the present invention provides a method for preparing a silica-based lightweight ceramic thermal protection material, the process flow chart of the preparation method for the thermal protection material is as follows figure 1 As shown, specifically, the following steps are included:

[0035] (1) Preparation of rigid heat-insulating tile matrix: Boron nitride with a mass fraction of 1 to 5% (for example, 1%, 2%, 3%, 4% or 5%), and a mass fraction of 50% to 99% ( Such as 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95% or 99%) of quartz fiber and a mass fraction of 0% to 49% (such as 0% , 1%, 3%, 5%, 8%, 10%, 15%, 20%, 25%, 30%, 35%, 40%, 45%, 49%) fiber reinforcements are stirred with a large amount of water for 1~ After mixing for 2 hours (for example, 1, 1.5 or 2 hours), filter to obtain a solid mixture, and then pass the obtained solid mixture through drying and sintering steps in sequence to obtain a rigid heat-insulating tile matrix; the boron n...

Embodiment 1

[0042] Take 100g of quartz fiber, 5g of boron nitride powder and 10kg of deionized water, stir for 2 hours and then filter, press the filter cake to a pre-calculated height, then dry and sinter to obtain a rigid insulating tile made of quartz fiber. Then, pour 200g of methyltrimethoxysilane, 50g of dimethyldimethoxysilane, and 300mL of absolute ethanol into a 5000mL beaker, use magnetic stirring to mix well; then slowly add 200mL of 1mol / L Nitric acid catalyst, use an ice-water mixed bath outside the beaker to control the hydrolysis reaction rate, and continue stirring for 5 minutes after the nitric acid is added dropwise to obtain the required Si-O-C sol precursor. In a vacuum impregnation tank, vacuumize to a gauge pressure of 0.01MPa, then inject the Si-O-C sol precursor into the vacuum impregnation tank, and let the Si-O-C sol gel to obtain a rigid insulation tile Si-O-C wet Gel composite material, and then the rigid thermal insulation tile-based Si-O-C wet gel composite m...

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Abstract

The invention relates to a silicon dioxide based light ceramic heat protection material and a preparation method and an application of the material. The heat protection material takes a rigid heat insulation tile as a matrix, and is compounded with Si-O-C aerogel; and the surface of the material is coated with a reinforced coating. The preparation method comprises the steps of preparing the rigid heat insulation tile matrix and an Si-O-C collosol precursor, dipping the rigid heat insulation tile matrix in the Si-O-C collosol precursor, performing aging, solvent replacement and supercritical drying sequentially to form a rigid heat insulation tile based Si-O-C aerogel composite, and applying the surface reinforcement coating on the external surface of the rigid heat insulation tile based Si-O-C aerogel composite to prepare the silicon dioxide based light ceramic heat protection material. The prepared material is low in density and high in compressive strength, further has the characteristics of low ablation velocity, low heat conductivity, high emissivity, good heat insulation effect and excellent air flow scouring resistance and can be used as a heat protection material of the external surface of an outer space exploration vehicle.

Description

technical field [0001] The invention relates to the technical field of functional composite materials, in particular to a silica-based lightweight ceramic thermal protection ablation material and its preparation method and application. Background technique [0002] When an interplanetary vehicle such as a Mars probe enters the atmosphere of an extraterrestrial planet at high speed and re-enters the Earth's atmosphere from outer space, it will generate severe aerodynamic heating due to its extremely fast speed. Therefore, thermal protection measures must be implemented on the outer surface of the vehicle. The weight of the aircraft determines the thrust requirements of the required launch vehicle, which in turn determines the feasibility of the project. Therefore, reducing the weight of the thermal protection system on the outer surface of the interplanetary exploration vehicle is very critical to the realization of the project. [0003] Early high-density ablative thermal p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/80C04B41/89C04B35/622
CPCC04B35/622C04B35/80C04B41/009C04B41/52C04B41/89C04B2235/386C04B2235/522C04B2235/5224C04B2235/5228C04B2235/5232C04B2235/5236C04B2235/77C04B2235/96C04B2235/9607C04B41/50C04B41/5006C04B41/5022C04B41/46C04B41/4905
Inventor 鲁胜刘圆圆郭慧张凡李文静刘斌赵英民
Owner AEROSPACE INST OF ADVANCED MATERIALS & PROCESSING TECH
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