The invention discloses a method of preparing hard
carbon felt. The method includes the following steps that S1, a mesh blank prepared from short-
cut pre-oxidized
fiber by
carding and air-laying is adopted; S2, phenolic resin with a
high carbon residue rate is adopted as a precursor; S3,
anhydrous ethanol is adopted as a
solvent; S4, a PAN pre-oxidized
fiber mesh blank is subjected to lamination and
relay needle
punching on a needle
punching machine to the required thickness according to the
process design. According to the method of preparing the hard
carbon felt, the pre-oxidized
fiber is adopted as a
raw material, overall pre-oxidized fiber felt is obtained after
relay needle
punching and severs as a preform, and overall hard thermal-insulating carbon fiber felt is prepared through
carbonization, impregnation, curing, graphitization and other processes; because the density of a material has large
impact on the mechanical and thermal properties of the material, the density of the overall hard carbon fiber felt prepared by the method is only 0.16 g / cm<3>, the
thermal conductivity of the overall hard carbon fiber felt at 1500 DEG C is 0.25 w / (m.k.), and both of the density and thethermal
conductivity of the overall hard carbon fiber felt are lower than that of traditional solidified felt formed by bonding soft
carbon felt and an interlayer, it is indicated that the main properties of the overall hard carbon fiber felt are better than those of the traditional carbon felt.