Unlock instant, AI-driven research and patent intelligence for your innovation.

Method for preparing wet catalytic oxidation catalyst by using waste catalytic cracking catalyst

A wet catalytic oxidation and catalytic cracking technology, applied in the fields of catalyst preparation and wastewater treatment, can solve the problems of limited recovery of catalyst activity, low removal rate of heavy metals, and inactivation of catalysts, so as to improve resource utilization and realize waste into treasure , the effect of increasing the removal rate

Active Publication Date: 2018-06-05
中科粤能净(山东)新材料有限公司
View PDF8 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

During the catalytic cracking process, most of the heavy metals such as Ni, V, and Ca in the raw material are deposited on the catalyst, and the carbonaceous substances generated during the catalytic cracking reaction will also deposit on the surface of the catalyst, covering the active center or active center of the catalyst. Poisoning will eventually cause the catalyst to lose its activity and the regeneration cannot meet the requirements of use, becoming a spent catalyst
[0004] In the prior art, different methods are used to restore the activity of the spent catalytic cracking catalyst, but its effect is not good. For example, CN104801353A, CN104841495A, CN104815704A etc. adopt methods such as reacting with silicon tetrachloride to restore the activity of the catalyst, but the heavy metal removal rate is relatively high. low, so that catalyst activity recovery is limited

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0035] The preparation process of the wet catalytic oxidation catalyst A in this embodiment is specifically as follows:

[0036] (1) Add 100g of spent catalytic cracking catalyst to 200mL of titanium sulfate solution (titanium content of 8g / 100mL), treat at 46°C for 3.5 hours, and then filter to obtain liquid phase material A and solid phase material;

[0037] (2) Add 65 g of manganese nitrate and an appropriate amount of water to the liquid phase material A described in step (1) and mix uniformly to obtain the liquid phase material B;

[0038] (3) The liquid phase material B obtained in step (2) and the ammonium carbonate solution are co-currently added to the solid phase material obtained in step (1). The pH of the system is controlled to be 9.0, the reaction temperature is 50°C, and aging is performed after the reaction is completed. Aging conditions: pH is 9.0, aging temperature is 65°C, time is 2.0 hours;

[0039] (4) The aged material obtained in step (3) is washed with deioniza...

Embodiment 2

[0041] The preparation process of the wet catalytic oxidation catalyst B in this embodiment is specifically as follows:

[0042] (1) 100g of spent catalytic cracking catalyst was added to 210mL of titanium nitrate solution (titanium content of 12g / 100mL), treated at 40°C for 3.0 hours, and then filtered to obtain liquid phase material A and solid phase material;

[0043] (2) Add 60 g of manganese nitrate and an appropriate amount of water to the liquid phase material A described in step (1) and mix evenly to obtain the liquid phase material B;

[0044] (3) The liquid phase material B obtained in step (2) and the sodium carbonate solution are co-currently added to the solid phase material obtained in step (1). The pH of the system is controlled to be 9.5, the reaction temperature is 40°C, and aging is carried out after the reaction is completed. Aging conditions: pH is 9.5, aging temperature is 75°C, and time is 1.5 hours;

[0045] (4) The aged material obtained in step (3) is washed t...

Embodiment 3

[0047] The preparation process of the wet catalytic oxidation catalyst C in this embodiment is specifically as follows:

[0048] (1) 100g of spent catalytic cracking catalyst was added to 195mL of titanium chloride solution (titanium content of 12g / 100mL), treated at 39°C for 4.5 hours, and then filtered to obtain liquid phase material A and solid phase material;

[0049] (2) Add 58 g of manganese acetate and an appropriate amount of water to the liquid phase material A described in step (1) and mix evenly to obtain the liquid phase material B;

[0050] (3) The liquid phase material B obtained in step (2) and the potassium carbonate solution are co-currently added to the solid phase material obtained in step (1). The pH of the system is controlled to be 9.0, the reaction temperature is 62°C, and aging is carried out after the reaction is completed. Aging conditions: pH is 9.0, reaction temperature is 69°C, time is 2.5 hours;

[0051] (4) The aged material obtained in step (3) is washe...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a method for preparing a wet catalytic oxidation catalyst by using a waste catalytic cracking catalyst. The method comprises the following steps: (1) adding a titanium-containing solution into the waste catalytic cracking catalyst, performing treatment and filtering to obtain a liquid-phase material A and a solid-phase material; (2) adding a manganese source into the liquid-phase material A in the step (1) to obtain a liquid-phase material B; (3) combining the liquid-phase material B obtained in the step (2) and a precipitant, adding into the solid-phase material obtained in the step (1) and performing ageing treatment; (4) kneading and forming the aged material obtained in the step (3), activated carbon, kaolin and adhesive, drying and roasting to prepare the wet catalytic oxidation catalyst. According to the method, the waste catalytic cracking catalyst is changed from waste to treasure; furthermore, the waste catalytic cracking catalyst is low in preparationcost and high in performance.

Description

Technical field [0001] The invention relates to the field of wastewater treatment and catalyst preparation, in particular to a method for preparing a wet catalytic oxidation catalyst by using a waste catalytic cracking catalyst. Background technique [0002] Catalytic cracking is one of the heavy oil light-weight processing processes commonly used in refineries, and it is also the secondary processing technology with the largest amount of catalyst in the refining industry. With the heavy and degraded crude oil quality in the world, as well as the increasing demand for clean oil products and stricter environmental protection requirements, the replacement rate of catalytic cracking catalysts has increased, and waste catalysts caused by heavy metal deposition, coking, etc. The amount of cracking catalyst is increasing day by day. At present, underground burial is usually used for disposal, which not only seriously pollutes the atmosphere, soil and water resources, but also causes w...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B01J23/889B01J38/48B01J38/68C02F1/72C02F101/34
CPCB01J23/002B01J23/8892B01J38/485B01J38/68B01J2523/00C02F1/725C02F2101/345B01J2523/3706B01J2523/47B01J2523/55B01J2523/72B01J2523/847B01J2523/3712
Inventor 孙鹏张皓徐燕李杨军
Owner 中科粤能净(山东)新材料有限公司