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A kind of nano tungsten carbide preparation system and preparation method

A nano-tungsten carbide and preparation system technology, which is applied in the field of powder metallurgy materials, can solve problems such as complex equipment, high reaction temperature, and complicated process, and achieve the effects of improved heat utilization rate, pure carbonization atmosphere, and low reaction temperature

Active Publication Date: 2019-10-22
INST OF PROCESS ENG CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It has the characteristics of short time and uniform product particle size, but the equipment is complex and the production cost is high, so it is difficult to realize mass production
[0012] In summary, the existing preparation of nano-scale WC has the following deficiencies: (1) The reaction temperature is relatively high, especially the carbonization temperature, usually above 1000°C, even as high as 1400°C; WC is extremely unfavorable; (2) the reaction time is long, and in the existing method for preparing nano-scale WC, the time consumption of the whole process is usually 4-8h, even up to 72h, such as low-temperature ball milling; (3) the process is relatively long. It can be seen from the existing patents or literature that at least three processes of hydrogen reduction, carbon preparation and high-temperature carbonization are required, and after hydrogen reduction, it needs to be cooled before the carbon source can be added, and a certain method is adopted to make the carbon source Mix well with tungsten powder

Method used

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  • A kind of nano tungsten carbide preparation system and preparation method
  • A kind of nano tungsten carbide preparation system and preparation method
  • A kind of nano tungsten carbide preparation system and preparation method

Examples

Experimental program
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Effect test

Embodiment 1

[0074] Such as figure 1 As shown, a nano-tungsten carbide preparation system, the system includes a feed system 1, a raw material preheating decomposition system 2, a pre-reduction roasting system 3, a reduction carbonization system 4, a product cooling and storage system 5, a carbonization gas system 6 and Decomposition tail gas treatment system 7;

[0075] The feed system 1 includes a feed bin 1-1, a screw feeder 1-2;

[0076] The raw material preheating and decomposition system 2 includes a primary cyclone preheater 2-1, a secondary cyclone preheater 2-2 and a first discharge valve 2-3;

[0077] The pre-reduction roasting system 3 includes a pre-reduction fluidized bed reactor 3-1, a first cyclone separator 3-2, a first material leg 3-3 and a first return valve 3-4;

[0078] The reduction carbonization system 4 includes a second discharge valve 4-1, a reduction carbonization fluidized bed reactor 4-2, a second cyclone separator 4-3, a second material leg 4-4 ​​and a secon...

Embodiment 2

[0093] The system described in Example 1 was used.

[0094] The ammonium tungsten bronze enters the cyclone preheating decomposer through the screw feeder 1-2, exchanges heat with the tail gas separated from the cyclone cooler to obtain heating and decomposes into tungsten oxide, and the decomposed tungsten oxide passes through the first discharge valve 2-3 enters the pre-reduction fluidized bed reactor 3-1, reacts at 700°C for 10 minutes, and then enters the reduction carbonization fluidized bed reactor 4-2 through the second discharge valve 4-1, in the reduction carbonization fluidized bed React in the reactor at 800°C for 2 hours; the reacted product enters the cyclone cooler through the third discharge valve 5-1, and is mixed with N 2 Carry out heat exchange, and the product after heat exchange enters the product storage tank 5-5, and nitrogen gas is passed into the product storage tank for protection to prevent oxidation; the reacted gas in the pre-reduction fluidized bed...

Embodiment 3

[0097] The system described in Example 1 was used.

[0098] Ammonium metatungstate enters the cyclone preheating decomposer through the screw feeder 1-2, exchanges heat with the tail gas separated from the cyclone cooler to obtain heating and decomposes into tungsten oxide, and the decomposed tungsten oxide passes through the first discharge The valve 2-3 enters the pre-reduction fluidized bed reactor 3-1, reacts at 600°C for 20 minutes, and then enters the reduction carbonization fluidized bed reactor 4-2 through the second outlet valve 4-1, and enters the reduction carbonization fluidized bed reactor 4-2. The bed reactor was reacted at 950°C for 2.5h; the reacted product entered the cyclone cooler through the third discharge valve 5-1, and was mixed with N 2 Carry out heat exchange, and the product after heat exchange enters the product storage tank 5-5, and nitrogen gas is passed into the product storage tank for protection to prevent oxidation; the reacted gas in the pre-r...

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Abstract

The invention discloses a preparation system and a preparation method for nano tungsten carbide. The method includes the steps of: roasting a tungsten ammonium salt in a cyclone preheater for decomposition, thus obtaining tungsten oxides; performing pre-reductive roasting to the tungsten oxides at a low temperature, and performing high-temperature deep-reduction carbonization to form the nano tungsten carbide. The method has simple process, low reaction temperature and short time. By fully utilizing sensible heat in the reaction process, energy is saved and consumption is reduced, thus increasing economic benefit.

Description

technical field [0001] The invention belongs to the technical field of powder metallurgy materials, in particular, the invention relates to a preparation system and method of nano-tungsten carbide. Background technique [0002] Tungsten carbide (WC) is an important raw material for preparing cemented carbide, and its crystal size is an important factor affecting the properties of cemented carbide materials. When the WC crystals are nanoscale or submicron ultrafine particles, the properties of the subsequently prepared cemented carbide materials in terms of hardness, flexural strength, and toughness can be significantly improved. Therefore, the preparation of ultrafine WC grains is a key link in the preparation of high-performance cemented carbide. At present, the methods for preparing nano or ultrafine WC mainly include: ammonium paratungstate (APT) decomposition-tungsten oxide hydrogen reduction-carbonization method, direct reduction carbonization method, mechanical alloyi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B32/949B82Y30/00B01J8/24
Inventor 朱庆山潘锋谢朝晖李洪钟
Owner INST OF PROCESS ENG CHINESE ACAD OF SCI