Rare earth aluminum alloy cable for railway and conductor preparation method

A technology for aluminum alloy conductors and cable conductors, applied in cable/conductor manufacturing, metal/alloy conductors, conductors, etc., can solve problems such as increased contact resistance, easy loosening of joints, poor creep resistance, etc., to reduce distortion, Low cost, improved strength and toughness

Inactive Publication Date: 2018-07-13
GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG +2
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Both aluminum and copper have excellent electrical conductivity. Compared with copper, aluminum alloy has higher specific strength, and its smaller density determines that it is more suitable for long-distance power transmission. It is one of the preferred conductor materials for the lightweight development of railway cables, but The current electrical aluminum has low strength, poor creep resistance, low elongation, poor flexibility, and the joints are easy to loosen, resulting in increased contact resistance, which will cause safety hazards during use, and it is difficult to meet the requirements of the railway system for cables.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A rare-earth aluminum alloy cable for railways is mainly composed of iron, copper, boron, rare-earth elements, strontium alloy elements, chromium, manganese, vanadium, titanium impurity elements and other unavoidable impurity elements and matrix aluminum. The mass percent of alloy elements is: Fe0.6wt%, Cu 0.35wt%, B 0.035wt%, rare earth elements 0.03wt%, Sr 0.02wt%, Si element content is less than 0.04wt%, the balance is Al; impurity Cr+Mn+ The sum of the contents of V+Ti elements is less than 0.03%wt%, and the content of each other impurity element is less than 0.003wt%.

[0025] The chemical composition of the aluminum alloy cable is designed according to the above. After smelting and refining, the temperature of the aluminum alloy melt is 710°C. The aluminum alloy melt is horizontally continuously cast into a Φ16mm round billet with a horizontal continuous casting speed of 15mm / s; On the machine, the continuous casting round billet is extruded into Φ4.5mm, the extru...

Embodiment 2

[0027] A rare-earth aluminum alloy cable for railways is mainly composed of iron, copper, boron, rare-earth elements, strontium alloy elements, chromium, manganese, vanadium, titanium impurity elements and other unavoidable impurity elements and matrix aluminum. The mass percent of alloy elements is: Fe0.8wt%, Cu 0.45wt%, B 0.04wt%, rare earth element 0.04wt%, Sr 0.02wt%, Si element content is less than 0.04wt%, the balance is Al; impurity Cr+Mn+ The sum of the contents of V+Ti elements is less than 0.03%wt%, and the content of each other impurity element is less than 0.003wt%.

[0028] The chemical composition of the aluminum alloy conductor is designed according to the above. After smelting and refining, the temperature of the aluminum alloy melt is 715°C. The aluminum alloy melt is horizontally continuously cast into a Φ14mm round billet with a horizontal continuous casting speed of 12mm / s; On the machine, the continuous casting round billet is extruded into Φ7mm, the extru...

Embodiment 3

[0030] A rare-earth aluminum alloy cable for railways is mainly composed of iron, copper, boron, rare-earth elements, strontium alloy elements, chromium, manganese, vanadium, titanium impurity elements and other unavoidable impurity elements and matrix aluminum. The mass percent of alloy elements is: Fe0.95wt%, Cu 0.5wt%, B 0.045wt%, rare earth element 0.045wt%, Sr 0.025wt%, Si element content is less than 0.04wt%, the balance is Al; impurity Cr+Mn+ The sum of the contents of V+Ti elements is less than 0.03%wt%, and the content of each other impurity element is less than 0.003wt%.

[0031] The chemical composition of the aluminum alloy conductor is designed according to the above. After smelting and refining, the temperature of the aluminum alloy melt is 720°C. The aluminum alloy melt is horizontally continuously cast into a Φ12mm round billet with a horizontal continuous casting speed of 10mm / s; On the machine, the continuous casting round billet is extruded into Φ6.5mm, the ...

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Abstract

The invention belongs to the technical field of the aluminum alloy material preparation, the nonferrous metal conductor processing forming and the cable manufacturing, and particularly relates to a rare earth aluminum alloy cable for a railway and a conductor preparation method. In the rare earth aluminum alloy cable, the Fe element content is 0.5-1 wt%, the Cu element content is 0.3-0.5 wt%, theB element content is 0.01-0.05 wt%, the Sr element content is 0.01-0.03 wt%, the rare earth element content is 0.01-0.05 wt%, the Si element content is less than 0.05 wt%, and the balance is Al, wherein the rare earth is the mixed rare earth formed by lanthanum, cerium, neodymium and yttrium. The conductor is prepared by using a horizontal continuous casting + continuous extrusion + multi-die drawing technology. Through continuously extruding and shear-deforming, refining tissues and crushing a thick intermetallic compound, the comprehensive property of the alloy is further improved. A novel aluminum alloy cable with good electrical property and corrosion resisting property is provided for the railway. The conductor preparation technology is simple, the investment is small, the cost is low, and the production efficiency is high. The method is suitable for the industrial large-scale batch production, and has the remarkable economic benefit.

Description

technical field [0001] The invention belongs to the technical fields of aluminum alloy material preparation, non-ferrous metal conductor processing and cable manufacturing, and in particular relates to a preparation method of a rare earth aluminum alloy cable and a conductor for railways. Background technique [0002] Both aluminum and copper have excellent electrical conductivity. Compared with copper, aluminum alloy has higher specific strength, and its smaller density determines that it is more suitable for long-distance power transmission. It is one of the preferred conductor materials for the lightweight development of railway cables, but The current electrical aluminum has low strength, poor creep resistance, low elongation, poor flexibility, and the joints are easy to loosen, resulting in increased contact resistance, which will cause safety hazards during use, and it is difficult to meet the requirements of the railway system for cables. [0003] Adding an appropriat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B1/02H01B13/00C22C21/00C22C1/03C22F1/04
CPCC22C1/026C22C1/03C22C21/00C22F1/04H01B1/023H01B13/00H01B13/0016
Inventor 郭胜利李德富樊建中刘卓辉赵鲁彬王斌晓郑东炜刘建华马静波周宪宝
Owner GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG
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