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Method for producing rabies vaccine

The technology of a rabies vaccine and production method is applied in the field of rabies vaccine production, which can solve the problems of low dosage, high impurity content, and poor correlation of biological potency, etc., and achieve good product stability, simple excipient components, and purification effect Good results

Active Publication Date: 2018-09-14
广州瑞贝斯药业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (2) Poor controllability of active ingredient dosage
Due to the high content of impurities, it is impossible to use fast and accurate physical and chemical analysis methods to detect and control the dosage of active ingredients, and can only rely on NIH potency test method or ELISA test method
The test results of the two methods are not accurate, and the former test result has a large deviation range (according to the data released by the World Health Organization Expert Committee, the NIH potency test result deviation range is 25% to 400%); The total amount of related impurities (viruses with abnormal structure and low immunogenicity) has poor correlation with biological potency
If the dose of the active ingredient cannot be accurately controlled, the low dose may lead to immune failure; or the high dose may lead to an increase in the incidence of adverse reactions
[0007] (3) The preparation is complex and poor in stability
Excessive excipients not only increase the metabolic burden of the user, but also increase the production cost of the product

Method used

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  • Method for producing rabies vaccine
  • Method for producing rabies vaccine
  • Method for producing rabies vaccine

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0102] Production and product quality detection of embodiment 1 rabies vaccine (Vero cell)

[0103] 1 Single virus harvest solution preparation:

[0104] The bioreactor cultured the Vero cells and the rabies virus CTN-1V strain to prepare the virus harvest liquid (see the above-mentioned virus harvest liquid preparation method 1).

[0105] 2 virus purification

[0106] 2.1 Pretreatment of virus harvest solution

[0107] The single virus harvest was clarified by filtration to remove exfoliated cells and cell debris.

[0108] 2.2 Anion exchange (DEAE column) chromatography

[0109] (1) Column balance: balance the DEAE chromatography column, the balance solution is: 20mmol / L phosphate buffer solution (containing 150mmol / L sodium chloride) of pH 7.6;

[0110] (2) Virus adsorption: add the pretreated virus harvest solution to the equilibrated DEAE chromatography column, and the sample volume is 20 times the column volume; Equilibrium chromatography column;

[0111] (3) Pre-el...

Embodiment 2

[0155] Embodiment 2 Rabies vaccine (human diploid cell) production and product quality detection

[0156] 1 Single virus harvest solution preparation:

[0157] Cultivate MRC-5 cells and rabies virus CTN-1V strain in a square bottle to prepare a virus harvest liquid (see the second preparation method of the aforementioned virus harvest liquid).

[0158] 2 virus purification

[0159] Carry out according to the method described in step 2.1-2.3 of Example 1. According to the enzyme-linked immunosorbent assay results of the virus harvest liquid, increase the amount of DEAE column chromatography in proportion, and reduce the scale of the chromatography column accordingly;

[0160] 3 virus inactivation

[0161] Carry out according to the method described in step 3 of embodiment 1.

[0162] 4 Preparation of vaccine stock solution by desalting

[0163] Carry out according to the method described in step 4 of embodiment 1. Scale down the size of the desalting column according to t...

Embodiment 3

[0180] Embodiment 3 rabies vaccine (chicken embryo) production and product quality detection

[0181] 1 Single virus harvest solution preparation:

[0182] Rabies virus CTN-1V strain was cultured in chicken embryos to prepare virus harvest liquid (see the above-mentioned virus harvest liquid preparation method 3).

[0183] 2 virus purification

[0184] 2.1 Pretreatment of virus harvest solution

[0185]100ml of single virus harvest liquid (chicken embryo allantoic fluid), add 400ml of PBS solution containing 0.1% human serum albumin (sodium phosphate concentration is 20mmol / L, sodium chloride concentration is 150mmol / L, pH value is 7.6), Filter and clarify with a 0.45 μm microporous membrane to remove tissue debris, exfoliated cells and cell debris.

[0186] 2.2 Hydroxyapatite column (CHT column) chromatography

[0187] (1) Column balance: balance the CHT chromatography column, the balance solution is: 20mmol / L phosphate buffer (containing 150mmol / L sodium chloride) with p...

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Abstract

The invention discloses a method for producing a rabies vaccine. The method comprises the following steps: (1) culturing a rabies virus, and preparing a virus collection liquid; (2) purifying the virus, and preparing vaccine stoste; (3) mixing the vaccine stoste with auxiliary materials, so as to obtain the vaccine, wherein virus deactivation is carried out before or after the step (2); the step of virus purification in the step (2) comprises steps of anion exchange chromatography and hydroxyapatite and chromatography of which the sequences can be exchanged. By adopting the method for producing the rabies vaccine, the purity of antigen of the purified stoste can be remarkably purified, and the purity can meet standards (greater than 95%) of a recombinant DNA (Deoxyribonucleic Acid) technique treatment biological products; the impurity residue amount is further reduced, particularly the residue of HCP (Hexachlorophene) can be reduced, and the limit standard is remarkably greater than those of similar products of the conventional national formulary; the immunogenicity of effective components is further improved, and on the premise of higher NIH (National Institutes of Health) titer,the content of stoste proteins of each dosage of the vaccine is remarkably lower than limits of similar products of the conventional national formulary.

Description

technical field [0001] The invention belongs to the technical field of vaccine biology, and in particular relates to a production method of a rabies vaccine. Background technique [0002] Rabies is a highly fatal disease. Due to the lack of effective treatment, once a person enters the disease stage after being exposed to the virus, death is almost inevitable. Vaccination is the only effective means of controlling the occurrence and prevalence of human rabies. The 130-year practice of R&D, production and use of rabies vaccines has proved that the quality of rabies vaccines for human use has been continuously improved through continuous innovation of production methods, which is of great help to improving the protective effect of vaccines, saving the lives of more exposed people and reducing the risk of vaccine users. The incidence of adverse reactions is of great significance. [0003] In the existing production methods of human rabies vaccines, the purification process m...

Claims

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Application Information

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IPC IPC(8): A61K39/205A61P31/14C12N7/00
CPCA61K39/12A61K2039/5252C12N7/00C12N2760/16151C12N2760/20134C12N2760/20151C12N2770/24151
Inventor 不公告发明人
Owner 广州瑞贝斯药业有限公司
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