Preparation method of TiCu50 master alloy material by vacuum consumable arc melting

A vacuum consumable arc and master alloy technology, applied in the field of non-ferrous metal alloys, can solve the problems of easy substitution of impurity elements, low alloy density, restricting development, etc. Effect

Active Publication Date: 2019-01-04
SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, the methods of producing titanium-copper alloy at home and abroad include: mechanical alloying method and powder metallurgy method, mechanical alloying method: a certain proportion of Cu powder and Ti powder are ground in a high-energy ball mill for a long time, so that the metal powder is in the process of frequent collisions. In this method, its microstructure is continuously refined, and finally achieves the purpose of alloying by mixing at the atomic level, but this method is easy to substitute impurity elements in the ball milling process, and the cost is high
Powder metallurgy method: mix high-purity titanium powder and high-purity copper powder by ball milling for a certain period of time, and then pressure sinter to prepare titanium-copper alloy, but the alloy prepared by this method has low density and hardness seriously restricts its development

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Embodiment 1: A kind of preparation method that adopts vacuum consumable arc melting TiCu50 master alloy material, mainly comprises the following steps:

[0023] (1) Mixing of raw materials: by weight percentage, the percentage content of each element in the raw material is: Cu50%, Ti50%, the required raw materials are weighed in proportion, mixed in the mixer, and the mixing time is 2h Wherein raw material Cu is electrolytic copper powder, raw material Ti is high-purity titanium powder; The preparation method of electrolytic copper powder is: take palladium plate and palladium needle as two electrode materials respectively, take the mixed solution that copper sulfate and sulfuric acid form as electrolyte , using alternating current for electrolysis, filtering and elutriating the obtained electrolytic copper powder and the mixed solution containing electrolyte, drying and reducing the wet electrolytic copper powder, and then crushing and sieving to obtain electrolytic co...

Embodiment 2

[0027] Embodiment 2: A kind of preparation method that adopts vacuum consumable arc melting TiCu50 master alloy material, mainly comprises the following steps:

[0028](1) Mixing of raw materials: by weight percentage, the percentage content of each element in the raw material is: Cu50%, Ti50%, the required raw materials are weighed in proportion, mixed in the mixer, and the mixing time is 3h Wherein raw material Cu is electrolytic copper powder, raw material Ti is high-purity titanium powder; The preparation method of electrolytic copper powder is: take palladium plate and palladium needle as two electrode materials respectively, take the mixed solution that copper sulfate and sulfuric acid form as electrolyte , using alternating current for electrolysis, filtering and elutriating the obtained electrolytic copper powder and the mixed solution containing electrolyte, drying and reducing the wet electrolytic copper powder, and then crushing and sieving to obtain electrolytic cop...

Embodiment 3

[0032] Embodiment 3: A kind of preparation method that adopts vacuum consumable arc melting TiCu50 master alloy material, mainly comprises the following steps:

[0033] (1) Mixing of raw materials: by weight percentage, the percentage content of each element in the raw material is: Cu05%, Ti50%, the required raw materials are weighed in proportion, mixed in the mixer, and the mixing time is 4h Wherein raw material Cu is electrolytic copper powder, raw material Ti is high-purity titanium powder; The preparation method of electrolytic copper powder is: take palladium plate and palladium needle as two electrode materials respectively, take the mixed solution that copper sulfate and sulfuric acid form as electrolyte , using alternating current for electrolysis, filtering and elutriating the obtained electrolytic copper powder and the mixed solution containing electrolyte, drying and reducing the wet electrolytic copper powder, and then crushing and sieving to obtain electrolytic co...

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Abstract

The invention discloses a preparation method of a TiCu50 master alloy material by vacuum consumable arc melting, which mainly comprises the following steps: (1) mixing raw materials: according to theweight percentage content, the percentage contents of raw material are: Cu 50%, and TiO 50%, the required raw materials are weighted according to the proportion, and the raw materials are mixed in a mixer; (2) pressing: the mixed powder is loaded into a rubber sleeve and is subjected to mechanical vibration, rolling and reverse material mounding, and then the cold isostatic pressing method is adopted to press the mixed powder, and then the pressure-keeping treatment is carried out; (3) sintering: the pressed consumable electrode is loaded into a vacuum sintering furnace for sintering, and thesintering temperature, the holding time and the vacuum degree are controlled; Step (4) smelting: the sintered consumable electrode is charged into a vacuum consumable arc smelting furnace for smelting. The TiCu50 master alloy material prepared by the invention has low gas content and less impurities, and is uniform in composition, and has no macroscopic and microscopic defects such as enrichment of Cu and Ti.

Description

technical field [0001] The invention relates to the technical field of non-ferrous metal alloys, in particular to a method for preparing a TiCu50 master alloy material by vacuum consumable arc melting. Background technique [0002] Due to its good biocompatibility, corrosion resistance and mechanical properties, titanium alloys are widely used in bone implant materials such as bone screws, steel plates and dental implants. However, bacterial infection of titanium alloys after implantation in the body is still is an important complication. Over the past decades, surface modification has been proven to be an effective method for fabricating implants with antimicrobial surfaces, including off-site implantation, plasma immersion, deposition, plasma spraying, magnetron sputtering, electroplating, etc. However, this surface modification method is limited by the properties of the surface film layer. Once the film layer is damaged, the antibacterial properties will disappear. Ther...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/03C22C1/03C22C1/04C22C9/00C22C14/00C25C5/02
CPCB22F3/03C22C1/03C22C1/0425C22C1/0458C22C9/00C22C14/00C25C5/02
Inventor 周斌王文斌师晓云王小军刘凯李鹏
Owner SHAANXI SIRUI ADVANCED MATERIALS CO LTD
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