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Technology suitable for automatically welding high-strength pressure steel pipes in water tunnel

A penstock and water tunnel technology, applied in welding equipment, welding accessories, manufacturing tools, etc., can solve problems such as insufficient plasticity and low-temperature impact toughness, low welding quality and aesthetics, complex and changeable construction environment, etc., to reduce Effects of lack of fusion, stable welding process performance, and reduction of the probability of occurrence of lack of fusion

Pending Publication Date: 2019-02-15
STATE GRID CORP OF CHINA +3
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] However, due to the poor construction environment for the installation of high-strength steel penstocks in the water delivery tunnel of the pumped storage power station, the construction space is generally 50cm-70cm, the space is narrow, the air humidity is high, and the construction environment is complex and changeable. The commonly used welding method for welds is still Manual arc welding has many problems such as high labor intensity, high repair rate, sharp decrease in the number of skilled welders, and difficulty in quality assurance.
These problems lead to the relatively low welding quality and aesthetics of the welding girth of the steel pipe, and the further lack of plasticity and low temperature impact toughness

Method used

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  • Technology suitable for automatically welding high-strength pressure steel pipes in water tunnel
  • Technology suitable for automatically welding high-strength pressure steel pipes in water tunnel

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Embodiment

[0030] Embodiment: It is suitable for the process of automatic welding of high-strength pressure steel pipes in water tunnels. The welding object is a steel pipe with a diameter of 4.8m, a plate thickness of 26mm, and a material of 600Mpa. The overall welding equipment consists of a welding trolley, a remote control box, a track, and a welding power supply. Cooling water tank, camera monitoring system. The welding trolley runs stably, the speed is adjustable from 50-1200mm / min, the swing speed and width are adjustable, and the angle of the welding torch is adjustable within plus or minus ten degrees. Flux-cored welding wire matching the base metal of 60KG grade, grade CHT81Ni1 (Atlantic welding consumables, GB / T17493E551T1-Ni1C) or grade GFR-X80-O (Jinglei welding consumables, GB / T17493E551T8-Ni2), diameter 1.2 mm, the extension length of the welding wire is in the range of 15-20mm.

[0031] Include the following steps:

[0032] a. The annulus of the two steel pipes to be we...

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Abstract

The invention discloses a technology suitable for automatically welding high-strength pressure steel pipes in a water tunnel. The technology includes the following steps that a, one-sided inward grooves are both milled on the ring surfaces to be welded of the two steel pipes; b, the two steel pipes are aligned; c, preheating is conducted on the two sides of a welded joint; d, rails are installed on the inner walls of the steel pipes and further located on the two sides of the welded joint; e, a welding tractor is installed on the rails; f, welding technological parameters and moving trajectories of the welding tractor are confirmed; g, back welding is conducted; h, back welding fusion lines are trimmed; and i, filling and cosmetic welding are carried out. The technology has the beneficialeffects that welded joint formation is attractive, quality is good, molding and low temperature impact toughness are good, and the technology is particularly suitable for high-strength water and electricity steel welding. Meanwhile, the automation process of the welding technology of the pressure steel pipes in the tunnel is greatly accelerated through the technology, the labor intensity of welders is relieved, construction efficiency is high, and the independence on skill levels of the welders is lowered and the social benefits and economic benefits are good.

Description

technical field [0001] The invention relates to a welding process for circular seams of steel pipes, in particular to an automatic welding process for high-strength pressure steel pipes in water delivery tunnels. Background technique [0002] my country's Guangdong, North China and East China are power grids dominated by thermal power. Due to the limitation of regional water resources in these areas, there is very little hydropower available for development, the power grid lacks emergency peak-shaving means, and the peak-shaving contradictions of the power grid are becoming more and more prominent. A consensus has gradually been formed for power plants to solve the peak shaving problem of thermal power as the main power grid. A large number of high-pressure water pipelines are used in the water diversion system of pumped storage power stations. The vigorous development of pumped storage power stations has brought opportunities for the development of automatic welding techno...

Claims

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Application Information

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IPC IPC(8): B23K9/16B23K9/235B23K9/32
CPCB23K9/16B23K9/235B23K9/32
Inventor 佟德利贺振黄祖光何启忠魏春雷陈爱国贺涌张建中葛军强陈卫平左琛李立秋王贤锋陈善贵梁启军李兵田鹏彭本荣姜红伟伍贤义洪达正
Owner STATE GRID CORP OF CHINA
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