Preparation method of high-strength and high-conductivity anti-friction copper contact wire
A contact line, high-conductivity technology, applied in conductors, conductive materials, conductive materials, etc., can solve problems such as insufficient wear resistance, and achieve the effect of short process, simple process and high efficiency
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Embodiment 1
[0018] Example 1: Cu-0.1wt%MnS contact wire
[0019] Weigh the electrolytic copper plate and electrolytic manganese in proportion, prepare Cu-0.1wt% Mn alloy powder by water atomization process after non-vacuum smelting, and place the atomized Cu-0.1wt% Mn alloy powder in a hydrogen sulfide atmosphere. For vulcanization treatment, the vulcanization temperature is 300° C., the time is 20 minutes, and the gas flow rate is 5 l / min. After the vulcanization is completed, the powder is placed in a silica gel sheath for cold isostatic pressing, the pressing pressure is 50 MPa, and the holding time is 10 minutes to obtain a green body. The green body is sintered in an atmosphere of decomposed ammonia, the sintering temperature is 750°C, the temperature is kept for 10 hours, hot extrusion is carried out on-line, and the contact wire of the required specification is obtained by drawing. Its tensile strength at room temperature is 465 MPa, electrical conductivity is 93% IACS, and coeffi...
Embodiment 2
[0020] Example 2: Cu-1wt%MnS contact wire
[0021] Weigh the electrolytic copper plate and electrolytic manganese in proportion, prepare Cu-1wt% Mn alloy powder by nitrogen atomization process after vacuum smelting, and place the atomized Cu-1wt% Mn alloy powder in thiourea for liquid phase vulcanization treatment , the vulcanization temperature is 180°C, and the time is 120min. After the vulcanization is completed, the powder is placed in a silica gel sheath for cold isostatic pressing, with a pressing pressure of 200 MPa and a holding time of 2 minutes to obtain a green body. The green body is in a vacuum environment (the degree of vacuum is 10 -1 Pa) for sintering, the sintering temperature is 1050° C., heat preservation for 0.5 h, hot extrusion is carried out on-line, and contact wires of required specifications are obtained by rolling. Its tensile strength at room temperature is 513 MPa, electrical conductivity is 84% IACS, and friction coefficient is 0.16.
Embodiment 3
[0022] Example 3: Cu-5wt%MnS contact wire
[0023] The electrolytic copper plate and electrolytic manganese are weighed in proportion, after vacuum smelting, Cu-5wt% Mn alloy powder is prepared by argon atomization process, and the atomized Cu-5wt% Mn alloy powder is placed in sulfur for vulcanization treatment, vulcanization The temperature is 600°C and the time is 3h. After the vulcanization is completed, the powder is placed in a silica gel sheath for cold isostatic pressing, the pressing pressure is 400 MPa, and the holding time is 10s to obtain a green body. The green body is sintered in a hydrogen atmosphere, the sintering temperature is 850°C, the temperature is kept for 4 hours, hot extrusion is carried out on-line, and the contact wire of the required specification is obtained by rolling. Its tensile strength at room temperature is 630 MPa, electrical conductivity is 76% IACS, and friction coefficient is 0.11.
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