A preparation method of high-strength and high-conductivity anti-friction copper contact wire
A contact wire, high-conductivity technology, applied in conductors, conductive materials, conductive materials, etc., can solve problems such as insufficient wear resistance, and achieve the effects of short process, high efficiency and simple process
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Embodiment 1
[0018] Example 1: Cu-0.1wt%MnS contact wire
[0019] The electrolytic copper plate and the electrolytic manganese are weighed in proportion, after non-vacuum melting, the Cu-0.1wt% Mn alloy powder is prepared by the water atomization process, and the atomized Cu-0.1wt% Mn alloy powder is placed in a hydrogen sulfide atmosphere. For vulcanization treatment, the vulcanization temperature is 300°C, the time is 20min, and the gas flow rate is 5l / min. After the vulcanization is completed, the powder is placed in a silica gel sheath for cold isostatic pressing, and the pressing pressure is 50 MPa, and the pressure holding time is 10 min to obtain a green body. The green body is sintered in an atmosphere of decomposing ammonia, the sintering temperature is 750°C, the temperature is kept for 10 hours, and the hot extrusion is performed online, and the contact wires of the required specifications are obtained by drawing. Its room temperature tensile strength is 465MPa, electrical conduct...
Embodiment 2
[0020] Example 2: Cu-1wt%MnS contact wire
[0021] Weigh the electrolytic copper plate and electrolytic manganese in proportion, prepare Cu-1wt% Mn alloy powder by a nitrogen atomization process after vacuum melting, and place the atomized Cu-1wt% Mn alloy powder in thiourea for liquid-phase vulcanization The curing temperature is 180℃, and the time is 120min. After the vulcanization is completed, the powder is placed in a silica gel sheath for cold isostatic pressing, the pressing pressure is 200 MPa, and the pressure holding time is 2 min to obtain a green body. The green body is in a vacuum environment (the vacuum degree is 10 -1 Pa) for sintering, the sintering temperature is 1050°C, the holding time is 0.5h, the hot extrusion is performed online, and the contact wire of the required specification is obtained by rolling. Its room temperature tensile strength is 513MPa, electrical conductivity is 84% IACS, and friction coefficient is 0.16.
Embodiment 3
[0022] Example 3: Cu-5wt%MnS contact wire
[0023] The electrolytic copper plate and the electrolytic manganese are weighed in proportion, after vacuum melting, the Cu-5wt% Mn alloy powder is prepared by the argon atomization process, and the atomized Cu-5wt% Mn alloy powder is placed in sulfur for vulcanization treatment. The temperature is 600℃ and the time is 3h. After the vulcanization is completed, the powder is placed in a silicone sleeve for cold isostatic pressing and molding, the pressing pressure is 400 MPa, and the holding time is 10 s to obtain a green body. The green body is sintered in a hydrogen atmosphere, the sintering temperature is 850°C, the temperature is kept for 4 hours, and the hot extrusion is performed on-line, and the contact wires of the required specifications are obtained by rolling. Its room temperature tensile strength is 630MPa, conductivity is 76%IACS, and friction coefficient is 0.11.
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