Environmentally-friendly low-dust and low-noise novel brake pad for high-speed railway and preparation method thereof
An environmentally friendly, brake pad technology, applied in the direction of process efficiency improvement, additive manufacturing, mechanical equipment, etc., can solve the problems of brake pad braking performance decline, poor noise reduction effect of brake pads, and inability to meet performance requirements, etc. Achieving good heat dissipation, tight bonding, and preventing pollution
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Embodiment 1
[0056] An environmentally friendly, dusty and low-noise new high-speed rail brake pad, including a back plate, a frictional consumption layer, and a sound-absorbing and heat-dissipating layer, wherein the components and mass percentages of the frictional consumption layer are: copper 34%, iron 4%, titanium Silicon carbon 3%, manganese 4%, molybdenum disulfide 3%, silicon carbide 6%, aluminum oxide 3%, chromium carbide 4%, zirconia 5%, copper-graphite composite spherical powder 29%, barium sulfate 5% The sound-absorbing and heat-dissipating layer includes a H62 copper alloy substrate and foamed aluminum, wherein the H62 copper alloy substrate has a porous structure, and the foamed aluminum is located in the pores of the H62 copper alloy substrate.
[0057] The preparation steps of the above-mentioned new high-speed rail brake pad that is environmentally friendly, dusty and low-noise are as follows:
[0058] 1. Preparation of copper-coated graphite:
[0059] (1) Keep the graphi...
Embodiment 2
[0082] An environmentally friendly, dusty and low-noise new high-speed rail brake pad, including a back plate, a frictional consumption layer, and a sound-absorbing and heat-dissipating layer. The components and mass percentages of the frictional consumption layer are: copper 36%, iron 4.2%, titanium Silicon carbon 3.6%, manganese 3.5%, molybdenum disulfide 2%, silicon carbide 6%, aluminum oxide 2.4%, chromium carbide 2%, zirconia 2.3%, copper-graphite composite spherical powder 35%, barium sulfate 3% The sound-absorbing and heat-dissipating layer includes a H62 copper alloy substrate and foamed aluminum, wherein the H62 copper alloy substrate has a porous structure, and the foamed aluminum is located in the pores of the H62 copper alloy substrate.
[0083] The preparation steps of the above-mentioned new high-speed rail brake pad that is environmentally friendly, dusty and low-noise are as follows:
[0084] 1. Preparation of copper-coated graphite:
[0085] (1) Insulate grap...
Embodiment 3
[0108] An environmentally friendly, dusty and low-noise new high-speed rail brake pad, including a back plate, a frictional consumption layer, and a sound-absorbing and heat-dissipating layer, wherein the components and mass percentages of the frictional consumption layer are: copper 39%, iron 5%, titanium Silicon carbon 3.2%, manganese 3.8%, molybdenum disulfide 2.2%, silicon carbide 7%, aluminum oxide 2.5%, chromium carbide 2.5%, zirconia 2.8%, copper-graphite composite spherical powder 30%, barium sulfate 2% The sound-absorbing and heat-dissipating layer includes a H62 copper alloy substrate and foamed aluminum, wherein the H62 copper alloy substrate has a porous structure, and the foamed aluminum is located in the pores of the H62 copper alloy substrate.
[0109] The preparation steps of the above-mentioned new high-speed rail brake pad that is environmentally friendly, dusty and low-noise are as follows:
[0110] 1. Preparation of copper-coated graphite:
[0111] (1) Kee...
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