High-temperature and low-temperature corrosion resistant enamel material, preparation method and application thereof and high-temperature fluidized-bed rotary grate furnace device

A high-temperature corrosion-resistant, high-temperature boiling technology, used in combustion methods, incinerators, lighting and heating equipment, etc., can solve the problems of low air oxygen utilization, insufficient residence time, and high carbon residue in ash

Active Publication Date: 2019-12-27
广东生活环境无害化处理中心有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, domestic waste incineration power generation treatment devices mainly use grate furnaces. This type of furnace has several problems: 1. The grate is a fixed bed, and the material is not turbulent. The degree of turbulence is poor, and the residence time is insufficient, resulting in ash The residual carbon in the slag is high, the heat loss rate is high, and it is often "cooked", commonly known as raw ash, which is difficult to recycle; 2. The oxygen utilization rate of the air is low, the residual oxygen is high, and the temperature in the furnace is not high enough, generally only up to 1000 °C , incomplete combustion, and many combustible and harmful substances; 3. Insufficient utilization of heat energy, small single-furnace treatment scale, and low power generation efficiency
The real difficulty is how the facilities in the furnace can withstand such a high temperature and corrosion intensity, which is a difficult problem that the existing technology has not overcome

Method used

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  • High-temperature and low-temperature corrosion resistant enamel material, preparation method and application thereof and high-temperature fluidized-bed rotary grate furnace device
  • High-temperature and low-temperature corrosion resistant enamel material, preparation method and application thereof and high-temperature fluidized-bed rotary grate furnace device
  • High-temperature and low-temperature corrosion resistant enamel material, preparation method and application thereof and high-temperature fluidized-bed rotary grate furnace device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0081] Production of high temperature corrosion resistant enamel material layer:

[0082] Firstly, on the P91 substrate, perform mechanical rust removal on the outer surface of the steel pipe, and then do chemical rust removal. The acid solution ratio for chemical rust removal is: 6.0% industrial sulfuric acid, 4.0% industrial nitric acid, 90% industrial hydrochloric acid, The temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then immediately spray the primer. The formula of the primer includes the following weight percentage Content of each component: 54.3% SiO 2 , 0.63% CoO, 0.77% NiO, 13.5% B 2 o 3 , 7.0% Al 2 o 3 , 2.3% MnO 2 , 4.6% CaO, 16.9% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temperature is kept cons...

Embodiment 2

[0086] Production of high temperature corrosion resistant enamel material layer:

[0087] First of all, the bottom material is boiler steel pipe P91. Mechanical derusting is performed on the outer surface of the steel pipe, and then chemical derusting is done. The acid solution ratio for chemical derusting is: 5.0% industrial sulfuric acid, 5.0% industrial nitric acid, 90% industrial Hydrochloric acid, the temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then spray the primer immediately. The formula of the primer includes the following weight Percentage of each component: 53.3% SiO 2 , 0.7% CoO, 0.7% NiO, 14.5% B 2 o 3 , 8.0% Al 2 o 3 , 2.5% MnO 2 , 4.6% CaO, 15.7% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temp...

Embodiment 3

[0091] Production of high temperature corrosion resistant enamel material layer:

[0092] Firstly, on the P91 substrate, perform mechanical rust removal on the outer surface of the steel pipe, and then do chemical rust removal. The acid solution ratio for chemical rust removal is: 6.0% industrial sulfuric acid, 4.0% industrial nitric acid, 90% industrial hydrochloric acid, The temperature of the acid solution needs to be controlled at 27±5°C, and the soaking time is 8 minutes. After leaving the bath, rinse off the residual acid immediately, and then air-dry at 60±3°C for 3 hours, and then immediately spray the primer. The formula of the primer includes the following weight percentage Content of each component: 52.3% SiO 2 , 0.77% CoO, 0.77% NiO, 15.0% B 2 o 3 , 8.0% Al 2 o 3 , 2.7% MnO 2 , 5.0% CaO, 15.46% Na 2 O, the bottom slurry drying time is 2 hours, the temperature is 105°C, then the temperature is raised to 350°C at a rate of 50°C / hour, the temperature is kept con...

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Abstract

The invention belongs to the technical field of solid waste incineration engineering for environmental protection and resource utilization, and particularly relates to a high-temperature and low-temperature corrosion resistant enamel material, a preparation method and application thereof and a high-temperature fluidized-bed rotary grate furnace device. The device comprises a fluidized bed, with the upper part of one side of the fluidized bed being communicated with a garbage feeder; a third combustion chamber and a rotary grate mill which are communicated with the upper part of the other sideof the fluidized bed respectively, with the rotary grate mill being positioned below the third combustion chamber and being communicated with the third combustion chamber up and down so as to reduce the content of fixed carbon in ash entering the rotary grate mill; an air preheater communicated with the upper part of one side, far away from the fluidized bed, of the third combustion chamber, withthe air preheater being provided with a flue gas post-treatment port. The fluidized section belongs to a fluidized bed, materials can be sufficiently turbulent, the fluidized section is high in temperature on the basis of the temperature of hot air, the reaction rate is increased, combustibles are quickly combusted, the residence time of flame-retardant ash residue carbon in the rotary grate millis sufficient, the ash residue carbon is reduced, and emission of harmful gas such as dioxin is eliminated.

Description

technical field [0001] The invention belongs to the technical field of solid waste incineration engineering for environmental protection and resource utilization, and specifically relates to a high- and low-temperature corrosion-resistant enamel material, its preparation method, application, and a high-temperature boiling rotary grate furnace device. Background technique [0002] my country's domestic waste has a low low calorific value and is complex and diverse. There are still many problems to be overcome in this field of technology. At present, domestic waste incineration power generation treatment devices mainly use grate furnaces. This type of furnace has several problems: 1. The grate is a fixed bed, and the material is not turbulent. The degree of turbulence is poor, and the residence time is insufficient, resulting in ash The residual carbon in the slag is high, the heat loss rate is high, and it is often "cooked", commonly known as raw ash, which is difficult to re...

Claims

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Application Information

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IPC IPC(8): C03C8/00C23D5/04C23G1/08C23G3/04F23G5/30F23G5/44F23G5/46
CPCC03C8/00F23G5/30F23G5/44F23G5/46C23D5/04C23G1/085C23G3/04F23G2206/10
Inventor 梁兆志杨枝安陈锵陈岳祥周群峰刘进郑睦汉杨仰堡陈旭波陈洁怀陈腾阳袁宇静阮艺林志东刘金举
Owner 广东生活环境无害化处理中心有限公司
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