Cast high-temperature alloy and martensitic stainless steel diffusion welding method

A martensitic stainless steel and superalloy technology, which is applied in the field of diffusion welding of casting superalloy and martensitic stainless steel, can solve the problems of low temperature, low strength, limited joint form, etc. Strong operability and good mechanical properties

Active Publication Date: 2020-01-10
XIAN SUPERCRYSYAL SCI TECH DEV CO LTD
View PDF5 Cites 5 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The use of mechanical structures such as bolts and mortise teeth to connect the two materials increases the complexity of the structure and processing costs, and at the same time increases the weight of the components and stress concentration; fusion welding methods such as electron beam welding and laser welding are prone to inclusions during the welding process , loose and thermal stress and other defects seriously reduce the mechanical properties of the joints; although friction welding can obtain better joints, the joint form is limited and cannot connect weldments with complex shapes; ...

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0043] The welding base material is 1Cr12Ni2WMoVNb stainless steel and K405 superalloy rod with a diameter of Φ40mm. The specific steps are:

[0044] Step 1: Weigh 55% of nickel powder, 30% of chromium powder and 15% of molybdenum powder by weight fraction, mix the above metal powders evenly and place them in the ball mill tank, and put them in a ratio of 10:1 by mass ratio of ball to material into balls, and then ball milled for 3 hours in an argon atmosphere at a ball milling speed of 150 r / min to obtain a mixed powder.

[0045] Step 2: Compress the mixed powder obtained in Step 1 into an intermediate layer with a relative density of 90% and a thickness of 500 μm, and seal it for storage.

[0046] Step 3: Use a surface grinder to grind the welding base metal, and use 400#, 600# and 800# sandpaper to polish the surface to be welded to remove the surface oxide layer, and then use a polishing machine to polish the surface to be welded to ensure its rough surface Ra is better t...

Embodiment 2

[0053] The welding base material is 1Cr12Ni3MoV stainless steel and K405 superalloy bar material with a diameter of Φ40mm. The difference between the welding method and Example 1 is:

[0054] Step 1: Weigh 58% of nickel powder, 27% of chromium powder and 15% of molybdenum powder by weight fraction, mix the above-mentioned metal powders evenly and place them in a ball mill tank, and put them in a ratio of 10:1 by ball mass ratio into balls, and then ball milled for 2.5 h in an argon atmosphere at a ball milling speed of 180 r / min to obtain a mixed powder.

[0055] Step 2: Compress the mixed powder obtained in Step 1 into an intermediate layer with a relative density of 93% and a thickness of 550 μm, and seal it for storage.

[0056] Step 4: Place the intermediate layer obtained in Step 2 with a relative density of 93% and a thickness of 550 μm between the two welded base metals obtained in Step 3 after surface treatment.

[0057] Step 6: Close the furnace door, apply a pre-pre...

Embodiment 3

[0061] The welding base material is 1Cr11Ni2W2MoV stainless steel and K405 superalloy bar material with a diameter of Φ40mm. The difference between the welding method and Example 1 is:

[0062] Step 1: Weigh 60% of nickel powder, 30% of chromium powder and 10% of molybdenum powder by weight fraction, mix the above metal powders evenly and place them in the ball mill tank, and put them in a ratio of 10:1 by weight. into balls, and then ball milled for 2 hours in an argon atmosphere at a ball milling speed of 200 r / min to obtain a mixed powder.

[0063] Step 2: Compress the mixed powder obtained in Step 1 into an intermediate layer with a relative density of 96% and a thickness of 600 μm, and seal it for storage.

[0064] Step 4: Place the intermediate layer obtained in Step 2 with a relative density of 96% and a thickness of 600 μm between the two welded base metals obtained in Step 3 after surface treatment.

[0065] Step 6: Close the furnace door, apply a pre-pressure of 3MP...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Surface roughnessaaaaaaaaaa
Thicknessaaaaaaaaaa
Login to view more

Abstract

The invention discloses a cast high-temperature alloy and martensitic stainless steel diffusion welding method. According to percentage by mass: 55-60% of nickel powder, 25-30% of chromium powder and10-15% of molybdenum powder are uniformly mixed for ball milling, and then, are pressed as an intermediate layer; the intermediate layer is positioned between two welding base metals; the placed welding base metals and the intermediate layer are positioned between an upper pressing head and a lower pressing head of a vacuum hot pressing furnace; pre-pressure is applied to the welding base metals through the upper pressing head; the vacuumization is performed; after the temperature is increased to 980-1020 DEG C, the pressure is increased; the diffusion welding is performed after temperature and pressure maintenance by 1.5-2 h; then, the pressure is released; firstly, the slow cooling is performed; and then, the cooling along with a furnace is performed. The method is simple in process, high in operability and easy to popularize. The intermediate layer adopted by the welding method is the common component of the base metals; and the thermal expansion coefficient is within the base metalto achieve excellent transition between chemical properties and physical properties. After welding, the welding line compactness is high, the mechanical performance is excellent, and such defects ascracks and air holes are not generated.

Description

technical field [0001] The invention belongs to the field of solid-state connection of dissimilar materials, and relates to a method for diffusion welding of cast superalloy and martensitic stainless steel. Background technique [0002] Cast superalloys are metal structural materials that can work stably for a long time in high temperature and oxidative corrosion environments. The most important use in the aviation industry is to manufacture aeroengine turbine blades, guide vanes, turbine disks and other parts. Martensitic stainless steel has high thermal strength, not only high instantaneous strength at medium temperature, but also good medium temperature durability, creep resistance, stress corrosion resistance and cold and heat fatigue performance, suitable for manufacturing compressor blades, compressor discs, turbine shafts and other parts. [0003] The use of mechanical structures such as bolts and mortise teeth to connect the two materials increases the complexity of...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): B23K20/02B23K20/24
CPCB23K20/026B23K20/24
Inventor 周中波薛国强张利军薛祥义吴天栋刘娣
Owner XIAN SUPERCRYSYAL SCI TECH DEV CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products