Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Broaching tool and preparation method thereof

A cutting tool and substrate technology, which is applied in the material selection and preparation of broaching tools, can solve the problems of high surface roughness of processed parts and affect the working efficiency of equipment, meet the performance requirements of hardness and strength, and increase the combination of film and base force and residual stress, increasing the effect of tempering stability

Inactive Publication Date: 2020-04-21
采埃孚汽车科技(张家港)有限公司
View PDF10 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In actual operation practice, the service life of existing broaches can only reach 20,000 pieces. At this time, the base of the broach is damaged, resulting in high surface roughness of the workpiece, so the work can only be stopped for tool replacement, and the high frequency of tool replacement will inevitably seriously affect equipment efficiency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Broaching tool and preparation method thereof
  • Broaching tool and preparation method thereof
  • Broaching tool and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0025] The implementation of the present invention will be described in detail below in conjunction with the accompanying drawings and embodiments of the present invention. The following embodiments are implemented under the premise of the technical solution of the present invention, and detailed implementation methods and specific operation processes are provided. However, the present invention The scope of protection is not limited to the examples described below.

[0026] The reagents and raw materials used in the present invention are commercially available or can be prepared according to literature methods. For the experimental methods without specific conditions indicated in the following examples, usually follow the conventional conditions or the conditions suggested by the manufacturer.

[0027] The broach tool provided in this embodiment includes a tool base and an AlTiSi coating coated on the surface of the tool base. The aluminum-titanium-silicon coating is deposit...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
friction coefficientaaaaaaaaaa
Login to View More

Abstract

The invention relates to a broaching tool, which comprises a tool base body and an aluminum-titanium-silicon coating, wherein the surface of the tool base body is coated with the aluminum-titanium-silicon coating. The tool base body is made of alloy and comprises the following components in percentage by weight: 1.3%-2% of C, 4%-5% of Cr, 1.5%-3% of Mo, 4%-6% of V, 8%-12% of W, 7%-9% of Co and thebalance of Fe. The weight percentage of aluminum in the aluminum-titanium-silicon coating is 50%-70%, the weight percentage of titanium is 20%-40%, and the weight percentage of silicon is 5%-15%. Thepreparation method comprises the steps of A, pretreating the tool base body; b, conducting coating deposition, specifically, mounting the pretreated tool base body in a vacuum coating machine, heating to a temperature of 450 DEG C, and adjusting to the vacuum degree to be 5-6*10<-3>Pa; opening an argon flow valve, adjusting the vacuum degree to be 0.1-10Pa, adjusting the ion bombardment voltage to be 200V-1kV negative high voltage, wherein the ion bombardment time is 5-30min, and plasma cleaning is conducted on the surface of the tool base body; then opening a pure titanium target and an N2 flow valve, and depositing a titanium nitride base coat for 15-20 minutes; and then opening an aluminum-titanium-silicon target, adjusting the vacuum degree to be 3-5Pa, adjusting the current to be 150-200A, and depositing the aluminum-titanium-silicon nano composite layer for 20-30 minutes.

Description

technical field [0001] The invention relates to the field of metal tool material preparation, in particular to a material selection for a broach tool and a preparation method thereof. Background technique [0002] The broach is a processing tool used for broaching, which is installed on a special broaching machine for chip removal. There are multiple rows of teeth on the surface of the tool, and the size and shape of each row of teeth increases and changes sequentially from the cutting end to the cutting end. When the broach is broaching, each tooth cuts a certain thickness of metal from the workpiece, and finally obtains the required size and shape. Therefore, broaches are often used in batch and mass production to process round holes, spline holes, keyways, planes and forming surfaces, etc., with high productivity. [0003] In the prior art, broaches are mostly made of traditional S500 smelted high-speed steel. In actual operation practice, the service life of existing ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C14/16C23C14/02C22C38/22C22C38/24C22C38/30C22C38/56C22C21/00
CPCC23C14/16C23C14/022C23C14/024C22C38/22C22C38/24C22C38/30C22C38/56C22C21/003
Inventor 董斌
Owner 采埃孚汽车科技(张家港)有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products