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142results about How to "Improve temper stability" patented technology

Disk-shaped roller cutter ring and manufacture method thereof

The invention discloses a disk-shaped roller cutter ring with high hardness, good toughness and excellent comprehensive performance. The disk-shaped roller cutter ring comprises the following ingredients of: 0.46-0.56% of C, 0.80-1.20% of Si, 0.20-0.65% of Mn, 5.00-5.80% of Cr, 1.15%-1.55% of Mo, 0.85-1.40% of V and the balance Fe and impurities, wherein the content of P is no more than 0.02%, and the content of S is no more than 0.01%; and the overall hardness of the cutter ring is HRC55-61 (Rockwell Hardness C55-61), or the hardness is of graded distribution, i.e. the hardness of a working edge area is HRC55-61, the hardness of a transition surface area is HRC50-57, and the hardness of a step assembly surface area and an inner ring is HRC44-51. A preparation method of the disk-shaped roller cutter ring comprises the following steps of: smelting the raw materials in an electric furnace; carrying out electroslag remelting; preforging; carrying out die forging; carrying out slow cooling; annealing; carrying out rough machining to obtain a disk-shaped roller cutter ring rough blank; carrying out high-temperature vacuum hardening and two-time high-temperature tempering on the cutter ring rough blank; carrying out low-temperature destressing treatment; carrying out fine finishing to obtain the cutter ring with the overall hardness of HRC55-61, wherein the cutter ring with the overall hardness of HRC55-61 is applicable to the tunneling of a hard rock formation by a shield tunneling machine; or carrying out medium-frequency induction tempering treatment prior to the low-temperature destressing treatment to obtain the cutter ring with graded-distribution hardness, wherein the cutter ring with the graded-distribution hardness is applicable to the tunneling of a rock formation with an upper soft part and a lower hard part.
Owner:ZHUZHOU HARD ALLOY GRP CO LTD

42CrMoE thermal treatment technique

The invention belongs to a heat processing technique of 42CrMoE material used for a reciprocating compressor. The technique is suitable for the heat processing technique for the 42CrMoE piston rods used for all the reciprocating compressors and can also be applied to the mechanical devices which require high rigidity, wear resistance and corrosion resistance. The invention can solve the problems of cracks, low surface hardening rigidity as well as poor wear resistance, poor acid resistance and poor corrosion resistance generated when the traditional surface heating processing technique is applied to the 42CrMoE piston rod, and the like. The invention includes the forging and shaping, hardening and tempering, stabilizing, nitriding, middle frequency or high frequency quenching as well as low temperature annealing of the 42CrMoE material; a surface compounded heat processing technology combined with nitriding and middle frequency or high frequency quenching is adopted: the 42CrMoE material is arranged in a nitriding furnace; ammonia gas is pumped in after the treatments of temperature rising and pro-oxidation to carry out nitriding treatment; then the middle frequency or high frequency quenching on the surface is carried out. The heat processing technique can be adopted to completely prevent the quenching cracks generated during the traditional high frequency quenching, improve the surface rigidity to be more than HRC60, improve the wear resistance by 34 percent and improve the acid and corrosion resistance by 40 percent.
Owner:SHENYANG BLOWER WORKS GROUP CORP

Boracic high-speed steel with good red hardness and preparation method thereof

The invention discloses boracic high-speed steel with good red hardness, and a preparation method of the boracic high-speed steel. The boracic high-speed steel comprises the following chemical components in percentage by weight: 0.30-0.5% of C, 3.8-5.5% of Cr, 0.9-3.5% of W, 0.9-2.1% of Mo, greater than or equal to 3.5% and less than or equal to 5.0% of (W+2Mo), 0.8-1.2% of Si, 0.3-1.5% of Mn, 3.0-3.5% of B, 0.8-2.6% of Cu, 2.8-3.6% of Al, 0.5-1.0% of V, 0.8-1.6% of Ti, 0.02-0.15% of Ca, 0.03-0.25% of Ce, 0.02-0.18% of N, 0.05-0.3% of Nb, 0.12-0.25% of Mg, 0.04-0.13% of K, 0.05-0.12% of Ca, 0.06-0.15% of Ba, less than or equal to 0.03% of S, less than or equal to 0.04% of P and the balance of Fe and inevitable impurity elements. The preparation method comprises the following steps: smelting waste steel and ferrochrome, subsequently adding copper plates, silicon iron and ferromanganese iron, adjusting the component at a stokehole, after being qualified, raising the temperature to be 1,560-1,620 DEG C, adding calcium-silicon and aluminum for deoxidation, adding ferrotitanium, ferro-boron and aluminum, smelting and discharging outside a furnace, adding a rare earth magnesium alloy and a composite inoculant consisting of metal cerium, Si3N4, VN (Vanadium Nitride), Nb and K, so as to perform inoculation treatment, wherein the molten steel casting temperature is 1,400-1,450 DEG C, keeping the temperature of a cast piece at 920-1,150 DEG C for 2-4 hours, and subsequently performing air cooling.
Owner:江苏盛伟模具材料有限公司

High-thermal conductivity high-abrasion resistance hot stamping die steel and preparation method thereof

The invention relates to a novel high-thermal conductivity high-abrasion resistance hot stamping die material. The current hot stamping die steels on the market are mainly various improved high alloy steels such as H13 steel, H11 steel and the like. The steel disclosed by the invention comprises the following components in percentage by mass: 0.45-0.5% of C, less than 0.2% of Si, less than 0.20% of Mn, 1.0-2.0% of W, 2.0-3.5% of Mo, less than 0.30% of Cr and the balance of Fe and other unavoidable impurity elements, wherein the S content is less than or equal to 0.03% and the P content is less than or equal to 0.03% in the impurity elements. The steel has the characteristics that simple C, Mo and W elements are taken as the main components and the proportion of carbide is coordinated; low Mn content, low Cr content and super low Si content are kept; the material has good machinability after being subjected to electric-furnace smelting, electroslag remelting, annealing, high-temperature homogenizing, forging and annealing; after being subjected to heat treatment (quenching at the temperature of 1060-1100 DEG C and repeatedly high-temperature tempering), the steel has the toughness of general hot stamping die steels such as H13 steel and is better in hardness, tempering stability and thermal fatigue property; and the steel is more suitable for hot stamping due to the advantages of lower thermal expansion coefficient, high thermal conduction ability and high abrasion resistance particularly.
Owner:SHANGHAI UNIV

High-temperature wear-resisting and corrosion-resisting steel powder for additive manufacturing and additive manufacturing method

The invention discloses high-temperature wear-resisting and corrosion-resisting steel powder for additive manufacturing. The high-temperature wear-resisting and corrosion-resisting steel powder is prepared from the following elements in percentage by weight: 0.1 to 0.3 weight percent of C, 1.0 to 1.5 weight percent of Mn, 0.2 to 0.6 weight percent of Si, 5 to 9 weight percent of Cr, 2.0 to 6.0 weight percent of Ni, 1.0 to 1.5 weight percent of Mo, 0.2 to 0.4 weight percent of V, 0.3 to 0.7 weight percent of Nb, and the balance of Fe, wherein the sum of mass percent of all the elements is 100 percent. A method for additive manufacturing by using the steel powder comprises the following steps of putting the steel powder into additive manufacturing equipment; partitioning a part to be manufactured and setting laser process parameters: output power is 200 to 400W, the spot diameter is 0.06 to 0.1mm, the scanning speed is 960 to 1500mm/s, and track pitch is 0.06 to 1.2mm; then importing partitioned programs into the additive manufacturing equipment; filling the additive manufacturing equipment with high-purity argon; finally, printing layer by layer, and obtaining a high-temperature wear-resisting and corrosion-resisting steel part at last.
Owner:XIAN BRIGHT ADDTIVE TECH CO LTD

Boro-carburizing microalloying method of shearer cutter

The invention relates to a borocarbon diffusion micro alloying method for the pick of a coal mining machine. Alloy steel 35CrMo is adopted as pick material, and the method comprises the following processing steps that: step 1, acid cleaning; step 2, carburization, titanizing and manganizing treatment: carburizer and lanthana powder are carried out and evenly stirred and sent into an infiltration box; titanium powder and manganese power are adopted to coat on the cutting part at the tooth tops of the pick that is then vertically put into the infiltration box which is compacted and sealed; then the infiltration box is sent into a heating furnace, the temperature is rised to 650 DEG C + / - 10 DEG C, is kept for 1.5 to 2.5 hours, then continuously rised to 910 DEG C + / - 10 DEG C and is kept for 8 to 10 hours; then the temperature is lowered to 850 DEG C + / - 10 DEG C and is kept for 1.5 to 2.5 hours and continuously lowered to less than 800 DEG C and taken out of the furnace; the taken-out infiltration box is cooled to room temperature and opened; step3, boronizing, tungstenizing and chromizing treatment; step 4, salt-bath treatment; step 5, annealing treatment; step 6, tempering treatment; step 7, shot-peening treatment. The method of the invention is capable of improving the intensity, hardness and high-temperature abrasion resistance at the tooth tops of the pick of the coal mining machine and causes the handle of the pick to be difficult to break.
Owner:JIANGYIN XINHONG SCI & TECH

Manufacturing method of high wearproof gear steel

The invention relates to a manufacturing method of high wearproof gear steel. The manufacturing method comprises the following steps: 1, smelting, wherein molten steel comprises the following components: 0.15-0.60% of C, 0.50-1.3% of Si, 0.50-1.2% of Mn, 0.60-1.5% of Cr, equal to or less than 0.030% of P, equal to or less than 0.035% of S, 0.010-0.050% of Al, 0.008-0.025% of N and the balance of Fe; 2, pouring: pouring molten steel into steel billets; 3, rolling: after heating the steel billets, rolling the steel billets in a single-phase region at the initial rolling temperature of 980-1100 DEG C, sequentially carrying out intermediate rolling, pre finish rolling and finish rolling, during the rolling process, controlling cooling, after intermediate rolling, carrying out spraying coolingon the steel billets, after pre finish rolling, carrying out spraying cooling on the steel billets once more, then, carrying out KOCKS finish rolling, and controlling the finishing temperature to be 780-900 DEG C to obtain an unstable austenite; and 4, cooling: carrying out blast cooling the steel billets on a cooling bed, controlling the average cooling rate to be 40-80 DEG C/min and the final cooling temperature to be 300-480 DEG C, after final cooling, carrying out air cooling on the material to the room temperature, and in the cooling process, converting the austenite into ferrite and pearlite. After carburizing, quenching and tempering, the rolled steel has excellent wear resistance.
Owner:JIANGYIN XINGCHENG SPECIAL STEEL WORKS CO LTD
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