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A kind of preparation method of water-based cement elastic emulsion-based flexible veneer panel substrate

An elastic emulsion and base flexible technology, applied in covering/lining, construction, building structure, etc., can solve the problems of long-term engineering application test, distortion and deformation of decorative panels, no thixotropy, etc., and achieve low engineering comprehensive cost , Resist building foundation settlement, low installation cost

Active Publication Date: 2022-06-21
四川海聚环保科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, a large number of decorative panels are based on calcium silicate board and fiber cement board, and the coating layer is processed through industrial painting. The engineering installation is generally fixed on the wall with fasteners by means of hanging boards. The decorative effect is equivalent to that of the aluminum-plastic panel, and the decorative appearance effect is very good. The disadvantage of this method is that the cost is high, and there are also certain defects in the quality. Engineering hazards such as twisting and deformation, cracking, etc., when encountering a cylindrical arc shaped structure, it cannot be used due to its lack of flexibility
[0005] Portland cement, high alumina cement, gypsum, etc. are common and reliable inorganic cementitious materials, which are widely used in various construction projects. The product compounded with cement and polymer for building materials is polymer cement waterproof coating. , Excellent weather resistance, mature and widely used in waterproofing projects such as roofing, exterior walls, toilets, underground works, etc. GB / T 23445-2009 (polymer cement waterproof coating) has three models, namely Type I and Type II and Type III, the elongation at break to express their flexibility is greater than 200%, 80% and 30%, the tensile strength is greater than 1.2MPa, 1.8MPa, 1.8MPa, and the bond strength is greater than 0.5MPa, 0.7MPa , 1.0MPa, so it is designed to combine cement with water-based acrylic, water-based polyurethane and other polymer emulsions to make a flexible and rigid wall integrated board substrate, but the polymer waterproof coating does not require a beautiful and smooth coating construction surface, There is no need for physical properties such as fluidity, thixotropy, and drying in factory production, and there is no requirement for softness that can be bent, and hardness that can be horizontally flat and vertically sticky. It is necessary to do large-scale technical design and research on this basis.
[0006] At present, there are very few manufacturers of flexible decorative panels. Most of them use nylon and kaolin as raw materials and produce them through complex processes such as mixing, high-temperature plasticization, and molding. In terms of topcoat coating, spraying, printing, and UV light curing are used. Due to the incomparable beauty and quality of manual construction, it is gradually occupying the vast market. Nylon and kaolin materials can achieve better flexibility, but as construction materials for interior and exterior wall decoration, these two materials are rare. Application precedent requires long-term engineering application test test to determine its engineering weather resistance and service life

Method used

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  • A kind of preparation method of water-based cement elastic emulsion-based flexible veneer panel substrate
  • A kind of preparation method of water-based cement elastic emulsion-based flexible veneer panel substrate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A preparation method of a water-based cement elastic emulsion-based flexible decorative panel block substrate, characterized in that it comprises the following steps:

[0033] a. The ratio of the base material of the water-based cement elastic emulsion-based flexible decorative panel is:

[0034] The components and mass percentage content of the substrate include: 15% 425 cement, 5% Class F fly ash, 3% high alumina cement, 3% semi-hydrated natural gypsum, 30% 40-mesh sand, 15% % water-based elastic emulsion, 28.3% water, 0.2% water reducing agent, 0.2% hydroxypropyl cellulose ether, 0.2% dispersant, 0.1% defoamer;

[0035] b, the preparation method of the substrate is:

[0036] The first step is to prepare dry powder material: mix cement, fly ash, high alumina cement, gypsum and sand evenly by dry mixing;

[0037] The second step is to prepare the wet material: add the water-based elastic emulsion, water reducing agent, hydroxypropyl cellulose ether and dispersant to wa...

Embodiment 2-10

[0044] Mainly change the percentage content of cement and water-based elastic emulsion in the batching, and change the percentage content of sand and water at the same time, other raw materials and percentages are the same as in Example 1, and the relevant parameter changes are shown in Table 1:

[0045] Table 1:

[0046] Example number cement(%) Water-based elastic emulsion (%) sand(%) water(%) 2 10 10 35 33.4 3 10 20 35 23.4 4 10 30 30 18.4 5 20 10 25 33.4 6 20 20 25 23.4 7 20 30 20 18.4 8 30 10 15 33.4 9 30 20 15 23.4 10 30 30 10 18.4

[0047] In Examples 2-10, as the cement rises, the water-based elastic emulsion decreases, the flexibility increases, but the tensile strength decreases, but all can reach the requirement of greater than 0.30MPa. When the flexibility meets the requirements, the tensile strength is greater and more Conducive to construction performance, conducive to wa...

Embodiment 11-20

[0049] Mainly change the percentage content of fly ash in the batching, change the percentage content of sand simultaneously, other raw materials and raw material percentages are the same as in Example 1, and the relevant parameter changes are as shown in Table 2:

[0050] Table 2:

[0051] Example number Fly Ash (%) sand(%) 11 0 35 12 1 34 13 2 33 14 3 32 15 4 31 16 6 29 17 7 28 18 8 27 19 9 26 20 10 25

[0052] In Examples 11-20, with the increase of fly ash content, the density of the board decreases, which can improve the lightweight properties of the board, but increases the water consumption and prolongs the drying time.

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Abstract

The invention discloses a method for preparing a water-based cement elastic emulsion-based flexible veneer panel substrate. The flexible veneer panel substrate is composed of inorganic and organic gelling materials and can be used for decoration and protection of the interior and exterior wall surfaces of buildings. , especially special-shaped structures such as cylinders, arc tops, and curved corners, have stable performance, waste storage and emission reduction, water-based environmental protection, and long service life. They are typical new technologies and new materials for assembly-type production. The preparation method comprises the following steps: preparing dry materials and wet materials respectively and mixing them, forming, curing, drying, stripping and aging to obtain the water-based cement elastic emulsion-based flexible veneer panel substrate; the dry materials It is made of cement, fly ash, high alumina cement, gypsum and sand through dry mixing and stirring; the wet material is uniformly dispersed in water by adding water-based elastic emulsion, water reducer, hydroxypropyl cellulose ether and dispersant be made of.

Description

technical field [0001] The invention relates to the field of decorative panels for interior and exterior walls of buildings, in particular to a method for preparing a substrate of a flexible decorative panel based on a water-based cement elastic emulsion. Background technique [0002] The prefabricated building is a building assembled with prefabricated components on the construction site. It is a new industry strongly advocated by the state. Through factory production and integrating a variety of technologies, the product quality is good, the production efficiency is high, and the construction speed of the construction project is greatly improved. The comprehensive benefit is very prominent, and it is a priority industry gradually promoted and implemented by the government. Prefabricated buildings comprehensively improve building quality and construction efficiency through standardized design, factory production, prefabricated construction, integrated decoration, and inform...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B28/14C04B28/06C04B28/00E04F13/072C04B111/20
CPCC04B28/14C04B28/143C04B28/144C04B28/06C04B28/00E04F13/072C04B2111/2053C04B7/00C04B7/32C04B18/08C04B14/06C04B24/383C04B2103/0045C04B2103/302C04B2103/408C04B2103/50
Inventor 叶乃钢涂志超邓跃全杨威
Owner 四川海聚环保科技有限责任公司
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