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Preparation method of monodisperse micron-sized hollow ceramic microspheres

A ceramic microsphere and micron-scale technology, applied in ceramic products, applications, household appliances, etc., can solve the problems of complicated steps, poor sphericity, and high requirements for reaction condition control, and achieve stable physical and chemical properties and easy control of reaction conditions , Excellent self-cleaning effect

Pending Publication Date: 2020-10-30
贵州正业龙腾新材料开发有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The ceramic microspheres prepared by this invention are complex, inefficient, and cannot achieve controllable particle size
[0006] At present, there are emulsification-chemical crosslinking methods, emulsification-solvent evaporation methods, sol-gel methods and spray drying methods to produce ceramic microspheres, but these methods have disadvantages such as high cost, complicated steps, and controlled reaction conditions. Some defects are required, or there are poor performance conditions such as low strength, poor sphericity, uneven particle size distribution, uncontrollable size, and high relative density.

Method used

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  • Preparation method of monodisperse micron-sized hollow ceramic microspheres
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  • Preparation method of monodisperse micron-sized hollow ceramic microspheres

Examples

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Embodiment 1

[0040] A method for preparing monodisperse micron-scale hollow ceramic microspheres with a particle size of 1-6 μm, comprising the following steps:

[0041] 1) Take 0.3 g of sodium hydroxide as the basic catalyst, and mix it with 20 g of sodium hydroxide solution to obtain the basic catalyst solution;

[0042] 2) Add 20 g of methyltrimethoxysilane monomer to 180 mL of deionized water for hydrolysis for 15 minutes, then add the prepared alkaline catalyst solution for polymerization reaction for 3 minutes to obtain a monodisperse micron-sized hollow polysiloxane microsphere solution, Filter the microsphere solution, wash it, dry it at 100°C for 10 hours, and then pulverize it with a pulverizer at a speed of 4500 rpm to obtain a polysiloxane microsphere powder with an average particle size of 2.6 microns and a bulk density of It is 0.41g / ml, and the true density is 1.32g / ml;

[0043] 3) Put the polysiloxane microsphere powder in a high-temperature furnace, heat up to 1300°C at a...

Embodiment 2

[0045] A method for preparing monodisperse micron-scale hollow ceramic microspheres with a particle size of 1-6 μm, comprising the following steps:

[0046] 1) Take potassium hydroxide 0.15g as basic catalyst, be mixed with 30g potassium hydroxide solution, obtain basic catalyst solution;

[0047] 2) Add 40 g of phenyltrimethoxysilane monomer to 300 mL deionized water for hydrolysis for 20 minutes, then add the prepared alkaline catalyst solution for polymerization reaction for 8 minutes to obtain a monodisperse micron-sized hollow polysiloxane microsphere solution, Filter the microsphere solution, wash it, dry it at 150°C for 18 hours, and then pulverize it with a pulverizer at a speed of 5500 rpm to obtain a polysiloxane microsphere powder with an average particle size of 3.05 microns and a bulk density of It is 0.43g / ml, and the true density is 1.34g / ml;

[0048] 3 Put the polysiloxane microsphere powder in a high-temperature furnace, raise the temperature to 1200°C at a r...

Embodiment 3

[0050] A method for preparing monodisperse micron-scale hollow ceramic microspheres with a particle size of 1-6 μm, comprising the following steps:

[0051] 1) Mix 60 g of vinyltrimethoxysilane and 5 g of aminopropyltrimethoxysilane and add it to 220 mL of deionized water for hydrolysis for 30 minutes, then add 30 g of ammonia solution (5% by mass) for polymerization for 16 minutes to obtain mono Disperse the micron-sized hollow polysiloxane microsphere solution, filter the microsphere solution, wash, dry at 115°C for 20 hours, and pulverize it with a pulverizer at a speed of 5000 rpm to obtain polysiloxane microspheres Powder, the average particle size is 6.3 microns, the bulk density is 0.49g / ml, and the true density is 1.31g / ml;

[0052] 2) Put the polysiloxane microsphere powder in a high-temperature furnace, raise the temperature to 1350°C at a rate of 3.5°C / min, and then heat-preserve and sinter for 1.5h to prepare ceramic microspheres. The average particle size of the c...

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Abstract

This invention belongs to the technical field of ceramic microspheres preparation, and specifically relates to a preparation method of monodisperse micron-sized hollow ceramic microspheres. The preparation method comprise that following steps: taking a siloxane monomer as a reaction monomer and deionize water as a reaction dispersion medium, carrying out polymerization reaction on the monomer by utilizing an alkaline catalyst to obtain polysiloxane microsphere powder, sintering the polysiloxane microsphere powder at a high temperature for ceramicisation of the polysiloxane microsphere powder to prepare the monodisperse micron-sized hollow ceramic microspheres with the particle size of 1-6 mu m. The method has simple steps, easily controlled reaction conditions and high production efficiency, and can realize large-scale batch production

Description

technical field [0001] The invention belongs to the technical field of preparation of ceramic microspheres, and in particular relates to a preparation method of monodisperse micron-scale hollow ceramic microspheres. Background technique [0002] Ceramic spherical particles have the advantages of high specific surface area, low density, heat resistance, corrosion resistance, and high strength, and have broad application prospects in the fields of heat insulation, high-temperature coatings, optical products, and lightweight structural materials. In recent years, great progress has been made in the preparation of ceramic materials by polymer precursor conversion technology. Utilizing the characteristics of easy molding and processing of precursor polymers, ceramic materials with complex shapes that are difficult to obtain by traditional ceramic preparation processes can be obtained, such as ceramic fibers, ceramic films, foam ceramics, nanocomposite ceramics and other materials...

Claims

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Application Information

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IPC IPC(8): C04B38/00C04B35/571C04B35/622
CPCC04B35/571C04B35/622C04B38/009C04B2235/483C04B2235/5436
Inventor 欧阳昌伟王翔杨军沈志平代礼彬倪凯凯梁烛贺贤举岳茂聂矗夏锐
Owner 贵州正业龙腾新材料开发有限公司