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Manufacturing process of filter element of boiler air filtering device

An air filter device and manufacturing process technology, applied in the field of filtration, can solve the problems of poor high temperature resistance and corrosion resistance, poor wear resistance of filter elements, and short service life, and achieve good wear resistance, small wind resistance and long service life.

Inactive Publication Date: 2020-11-17
WUXI HUANAN STEEL STRUCTURE ENVIRONMENTAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The filter element is the most important part of the air filter device. However, the filter element manufactured by the current process has poor wear resistance, cannot be used in harsh environments, and has low purification efficiency, poor high temperature resistance and corrosion resistance, resulting in its short service life

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A filter element manufacturing process for a boiler air filter device, comprising the steps of:

[0028] S1: Add sepiolite to the mixer, then add hydrochloric acid solution, mix and stir for 10 minutes, put it into a drying oven after suction filtration and washing, and bake at 50°C for 30 minutes to obtain sepiolite powder;

[0029] S2: Disperse the organic titanate and tin tetrachloride in absolute ethanol at a mass ratio of 1:0.2 and add it to the ultrasonic disperser, wherein the organic titanate is tetramethyl titanate, tetraethyl titanate, One or any mixture of tetraisopropyl titanate, tetraisobutyl titanate, and tetra-n-butyl titanate, then add sepiolite powder for ultrasonic dispersion treatment, and centrifuge the product to obtain the mixture;

[0030] S3: After uniformly dispersing polyepichlorohydrin-dimethylamine in water, add it to an ultrasonic disperser, then add the mixture and redox graphene for ultrasonic dispersion treatment, centrifuge the product, ...

Embodiment 2

[0035] A filter element manufacturing process for a boiler air filter device, comprising the steps of:

[0036] S1: Add sepiolite to the mixer, then add hydrochloric acid solution, mix and stir for 15 minutes, put it into a drying oven after suction filtration and washing, and bake at 55°C for 40 minutes to obtain sepiolite powder;

[0037] S2: Disperse organic titanate and tin tetrachloride in absolute ethanol at a mass ratio of 1:0.4 and add it to an ultrasonic disperser, wherein the organic titanate is tetramethyl titanate, tetraethyl titanate, One or any mixture of tetraisopropyl titanate, tetraisobutyl titanate, and tetra-n-butyl titanate, then add sepiolite powder for ultrasonic dispersion treatment, and centrifuge the product to obtain the mixture;

[0038] S3: After uniformly dispersing polyepichlorohydrin-dimethylamine in water, add it to an ultrasonic disperser, then add the mixture and redox graphene for ultrasonic dispersion treatment, centrifuge the product, and p...

Embodiment 3

[0043] A filter element manufacturing process for a boiler air filter device, comprising the steps of:

[0044] S1: Add sepiolite to the mixer, then add hydrochloric acid solution, mix and stir for 20 minutes, put it into a drying oven after suction filtration and washing, and bake at 60°C for 50 minutes to obtain sepiolite powder;

[0045] S2: Disperse organic titanate and tin tetrachloride in absolute ethanol at a mass ratio of 1:0.5 and add it to an ultrasonic disperser, wherein the organic titanate is tetramethyl titanate, tetraethyl titanate, One or any mixture of tetraisopropyl titanate, tetraisobutyl titanate, and tetra-n-butyl titanate, then add sepiolite powder for ultrasonic dispersion treatment, and centrifuge the product to obtain the mixture;

[0046] S3: After uniformly dispersing polyepichlorohydrin-dimethylamine in water, add it to an ultrasonic disperser, then add the mixture and redox graphene for ultrasonic dispersion treatment, centrifuge the product, and p...

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PUM

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Abstract

The invention discloses a manufacturing process of a filter element of a boiler air filtering device. The manufacturing process comprises the following steps: S1, preparing sepiolite powder; S2, adding the sepiolite powder for ultrasonic dispersion treatment; S3, obtaining functionalized sepiolite powder; S4, obtaining fraxinus mandshurica fiber pulp; S5, carrying out ultrasonic treatment for 10-15 min and then carrying out extraction for 80-150 min to obtain fraxinus mandshurica fibers; and S6, uniformly mixing the functionalized sepiolite powder and fraxinus mandshurica fibers according to amass ratio of 1:(5-10), and drying an aluminum honeycomb plate to obtain the filter element of the boiler air filtering device. The filter element of the boiler air filtering device is good in abrasion resistance, suitable for being used in severe environments, high in purification efficiency, resistant to high temperature and corrosion, long in service life, small in wind resistance and capableof effectively removing solid dust particles in air.

Description

technical field [0001] The invention belongs to the technical field of filtration, and in particular relates to a manufacturing process of a filter element of a boiler air filter device. Background technique [0002] With the development of China's machinery industry, more and more machinery and equipment have been widely used. In the field of heavy industry, most manufacturing enterprises need to use high heat and high pressure equipment, such as boilers. Boiler is a kind of energy conversion equipment. The energy input to the boiler is in the form of chemical energy in fuel, electric energy, heat energy of high-temperature flue gas, etc. After conversion by the boiler, it outputs steam, high-temperature water or organic heat carrier with certain heat energy. . The combustion of the boiler requires a large amount of oxygen from the air for auxiliary combustion. In order to improve the combustion efficiency, a grid burner is generally used. [0003] The grid burner absorb...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14B01D46/00B01D46/24B01D53/86B01J21/16
CPCB01D39/14B01D46/00B01D46/0036B01D46/2418B01D53/8678B01J21/16B01D2239/0407B01D2239/10
Inventor 蔡红
Owner WUXI HUANAN STEEL STRUCTURE ENVIRONMENTAL
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