Preparation method of thermal interface material based on high-density graphene interconnection network structure

A thermal interface material and network structure technology, applied in heat exchange materials, chemical instruments and methods, etc., can solve problems such as affecting thermal conductivity, quality degradation, and difficulty in forming interconnected network structures, and achieve high quality and thermal conductivity, Reduce production costs and avoid the effect of dense distribution

Inactive Publication Date: 2021-03-09
杭州英希捷科技有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, graphene-based thermal interface materials in most current research reports are often difficult to show considerable improvement in thermal conductivity. The main reasons are: (1) graphene in polymers is difficult to form an effective interconnected network structure
Although graphene has ultra-high thermal conductivity in the plane direction, its through-surface thermal conductivity is far inferior. Therefore, the disordered and scattered arrangement of graphene in polymers will seriously inhibit the thermal conductivity of thermal interface materials; (2) Polymerization It is difficult to ensure high quality, high density and high loading capacity of graphene in materials
Graphene interconnection network can be realized by methods such as porous substrate growth or freeze-drying, in which the growth of porous substrate is severely restricted by the substrate, and the obtained interconnection network often has micron-scale pores, which is slightly insufficient in compactness, while freeze-drying The rule needs to be implemented in conjunction with the graphene redox method. It is difficult to avoid the defect of graphene during the processing process, resulting in a decrease in its quality, which in turn affects the overall thermal conductivity

Method used

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  • Preparation method of thermal interface material based on high-density graphene interconnection network structure
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  • Preparation method of thermal interface material based on high-density graphene interconnection network structure

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Effect test

Embodiment 1

[0042] Embodiment 1: Step 1: adding fine copper powder with a particle size of 50 microns to the rectangular quartz boat with the upper opening customized;

[0043] Step 2: Carry out pre-sintering solidification and reduction of copper powder through chemical vapor deposition equipment. The process conditions are as follows: the temperature is raised to 1020 °C within one hour, and 200sccm: 60sccm argon: hydrogen gas mixture is introduced during the heating stage. get attached figure 2 Foam copper substrate in;

[0044] Step 3: After heating up, grow graphene on the surface of copper powder under the growth atmosphere of 40sccm methane, 160sccm hydrogen and 280sccm argon, the growth time is 2 hours, the growth temperature is 1020°C, the growth pressure is 800Pa, and further Sinter copper powder to improve its packing density;

[0045] Step 4: After the growth is over, turn off other gas sources, pass in 280sccm argon as a protection, and quickly cool down to obtain the atta...

Embodiment 2

[0050] Embodiment 2: Step 1: adding fine copper powder with a particle size of 50 microns to the rectangular quartz boat with the upper opening customized;

[0051] Step 2: Carry out pre-sintering solidification and reduction of copper powder through chemical vapor deposition equipment. The process conditions are as follows: the temperature is raised to 1020 °C within one hour, and 200sccm: 60sccm argon: hydrogen gas mixture is introduced during the heating stage. get attached figure 2 Foam copper substrate in;

[0052] Step 3: After heating up, grow graphene on the surface of copper powder under the growth atmosphere of 40sccm methane, 160sccm hydrogen and 280sccm argon. The growth time is 2 hours, the growth temperature is 1020°C, and the growth pressure is normal pressure. Copper powder is further sintered to improve its packing density;

[0053] Step 4: After the growth is over, turn off other gas sources, pass in 280sccm argon as a protection, and quickly cool down to ...

Embodiment 3

[0058] Embodiment 3: Step 1: adding fine copper powder with a particle size of 5 microns to the rectangular quartz boat with the upper opening customized;

[0059] Step 2: Carry out pre-sintering solidification and reduction of copper powder through chemical vapor deposition equipment. The process conditions are as follows: the temperature is raised to 1020 °C within one hour, and 200sccm: 60sccm argon: hydrogen gas mixture is introduced during the heating stage. get attached figure 2 Foam copper substrate in;

[0060] Step 3: After heating up, grow graphene on the surface of copper powder under the growth atmosphere of 40sccm methane, 160sccm hydrogen and 280sccm argon, the growth time is 2 hours, the growth temperature is 1020°C, the growth pressure is 800Pa, and further Sinter copper powder to improve its packing density;

[0061] Step 4: After the growth is over, turn off other gas sources, pass in 280sccm argon as a protection, and quickly cool down to obtain the attac...

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Abstract

The invention discloses a preparation method of a thermal interface material based on a high-density graphene interconnection network structure. The preparation method mainly comprises the following steps: taking copper powder with micron-scale or nano-scale particle size as a growth substrate, sintering and curing the copper powder by virtue of high temperature to form a porous interconnected foamy copper structure, and growing graphene on the surface of the copper powder by virtue of a chemical vapor deposition method to obtain a graphene-coated composite structure; then, etching the foamy copper frame by virtue of etching liquid to obtain a spongy graphene interconnection network framework; and finally, carrying out glue pouring and mechanical cutting to obtain a graphene/polymer composite thermal interface material. According to the preparation method, the graphene network can be grown in one step simply through the copper powder, then the foamy copper structure formed by the copper powder is etched off to obtain the spongy graphene interconnection network framework with high compactness and high heat conductivity coefficient, and finally, the mechanical strength and the use robustness of the spongy graphene interconnection network framework are improved through composite processing with a polymer. The method has the advantages of low cost, low defects, high heat conductivity coefficient and the like.

Description

technical field [0001] The invention relates to a method for preparing a thermal interface material, in particular to a method for preparing a thermal interface material based on a high-density graphene interconnection network structure, and belongs to the field of heat conduction and heat dissipation. Background technique [0002] Today, with the continuous integration of electronic products, efficient thermal management has become a core issue to ensure the reliability and service life of electronic equipment. In this regard, thermal interface materials can effectively help heat sources (such as semiconductor chips) transfer and dissipate the heat generated by them, so as to avoid performance degradation and even system failure of electronic equipment under overheating conditions. [0003] As a bridge between the heat source and the heat sink, the thermal interface material itself has good compressibility and high through-surface thermal conductivity. The former perfectly ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C09K5/14
CPCC09K5/14
Inventor 张亮汪小知叶启开王薇
Owner 杭州英希捷科技有限责任公司
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