Probe material for ultrasonic metallurgy and preparation method thereof

An ultrasonic and metal technology, applied in the field of ultrasonic metallurgical probe materials and their preparation, can solve the problems of high thermal cracking resistance, poor ultrasonic output stability, and reduced ultrasonic output power, etc., and achieves low and stable thermal cracking tendency. The effect of ultrasonic output

Active Publication Date: 2021-12-03
江苏百航超声科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the material of the ultrasonic probe greatly affects the implementation of ultrasonic metallurgy. The typical deficiency is that the stability of the ultrasonic output of the probe in the metal melt becomes poor, and the output power decreases rapidly, resulting in poor ultrasonic treatment effect, especially the commonly used titanium alloys. Ultrasonic probes made of materials such as steel and steel are prone to react with metal melts during the ultrasonic process, resulting in loss of the probe, that is, poor high temperature resistance, resulting in extremely reduced ultrasonic output power, or even failure.
Although common ceramic materials have excellent high temperature resistance, they have a high tendency to resist thermal cracking and low density. Under the action of cyclic stress loaded in the ultrasonic process, they are easy to crack and cause the probe to fail. It is difficult to be used as a probe material in the ultrasonic metallurgy industry.

Method used

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preparation example Construction

[0015] The present invention also provides a method for preparing a probe material for ultrasonic metallurgy, comprising the following steps:

[0016] Step S1, weighing 20-50 parts of dysprosium oxide, 10-50 parts of silicon nitride, 5-20 parts of yttrium oxide, 5-30 parts of boron nitride, 0.5-5 parts of boron carbide, 0.1-3 parts of aluminum nitride, Add 0.5-2 parts of calcium oxide and 0.5-1 part of silicon oxide into the mixing machine for stirring, mix evenly and pass through a 30-mesh sieve to obtain the sieved mixture I.

[0017] In the present invention, the particle size of dysprosium oxide is 80-300um, showing a Gaussian size distribution, and the particle size of yttrium oxide is 50-200um.

[0018] Step S2, adding the mixture I into a high-energy ball mill for ball milling to obtain the ball-milled mixture II.

[0019] In the present invention, the ball-to-material ratio of the high-energy ball mill is 2.5-3:1, the rotational speed is 300r / min-500r / min, and the bal...

Embodiment 1

[0025] Step S1, weigh 40 parts of dysprosium oxide, 30 parts of silicon nitride, 10 parts of yttrium oxide, 10 parts of boron nitride, 5 parts of boron carbide, 2 parts of aluminum nitride, 2 parts of calcium oxide and 1 part of silicon oxide into the mixture Stir in the material machine, mix evenly and pass through a 30-mesh sieve to obtain the sieved mixture I, wherein the particle size of dysprosium oxide is 80-300um, showing a size Gaussian distribution, and the particle size of yttrium oxide is 50-200um.

[0026] Step S2, adding the mixture I into a high-energy ball mill for ball milling to obtain the ball-milled mixture II, wherein the ball-to-material ratio of the ball mill is 2.5-3:1, the rotational speed is 350r / min, and the ball milling time is 2h.

[0027] Step S3, pass the mixture II successively through 500 mesh, 300 mesh, and 200 mesh sieves, carry out grading and sieving, and then take 2 parts of 500 mesh mixture, 2 parts of 300 mesh mixture, and 1 part of 200 me...

Embodiment 2

[0030] Step S1, weighing 40 parts of dysprosium oxide, 30 parts of silicon nitride, 10 parts of yttrium oxide, 10 parts of boron nitride, 5 parts of boron carbide, 2 parts of aluminum nitride, 2 parts of calcium oxide and 1 part of silicon oxide into the high energy ball mill Ball milling is performed to obtain a ball-milled mixture, wherein the particle size of dysprosium oxide is 80-300um in a Gaussian size distribution, and the particle size of yttrium oxide is 50-200um.

[0031] Step S2, pass the mixture through a 200-mesh sieve, then take 5 parts of the 200-mesh mixture, then add polyethylene glycol, ammonium polyacrylate and water and mix evenly, then spray granulate, pass through a 200-mesh sieve, and obtain the sieved powder, wherein the inlet temperature for spray granulation is 210°C, the outlet temperature is 100°C, the slurry flow rate is 30kg / h, and the atomizer frequency is 20Hz.

[0032] In step S3, the powder is put into a mould, pressurized and temperature-con...

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PUM

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Abstract

The invention provides a probe material for ultrasonic metallurgy. The probe material is rich in dysprosium and yttrium metals, and further comprises silicon, nitrogen and oxygen, the content of dysprosium is 20-50%, and the content of yttrium is 10-30%. The invention also provides a preparation method of the probe material for ultrasonic metallurgy, which comprises the following steps: weighing 20-50 parts of dysprosium oxide, 10-50 parts of silicon nitride, 5-20 parts of yttrium oxide, 5-30 parts of boron nitride, 0.5-5 parts of boron carbide, 0.1-3 parts of aluminum nitride, 0.5-2 parts of calcium oxide and 0.5-1 part of silicon oxide, conducting mixing, uniformly conducting stirring, and conducting sieving to obtain a sieved mixture I; subjecting the mixture I to ball milling to obtian a mixture II after ball milling; sequentially sieving the mixture II through a 500-mesh sieve, a 300-mesh sieve and a 200-mesh sieve in a grading manner, then separately taking 2 parts of the 500-mesh mixture, 2 parts of the 300-mesh mixture and 1 part of the 200-mesh mixture, then adding polyethylene glycol, ammonium polyacrylate and water, uniformly conducting mixing, performing spray granulation, and then conducting sieving through a 200-mesh sieve to obtain sieved powder; and loading the powder into a mold, conducting pressurized controlled-temperature forming to form a green body, and conducting sintering and forming to obtain the probe material for ultrasonic metallurgy.

Description

technical field [0001] The invention belongs to the field of ultrasonic metallurgy, and in particular relates to a probe material for ultrasonic metallurgy and a preparation method thereof. Background technique [0002] As an effective means of controlling the solidification process of metals, ultrasound has been valued by the metallurgical industry. A large number of studies have found that the introduction of ultrasonic energy in the liquid metal and its solidification process can significantly refine the solidification structure and degassing, and does not "pollution" the molten metal. The body has the characteristics of simple process and low cost. This makes the process of grain refinement by applying ultrasound to control the solidification process of metal melts more attractive and promising. However, the material of the ultrasonic probe greatly affects the implementation of ultrasonic metallurgy. The typical deficiency is that the stability of the ultrasonic output ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/01C04B35/622
CPCC04B35/01C04B35/622C04B2235/3225C04B2235/3873C04B2235/386C04B2235/3821C04B2235/3865C04B2235/3418C04B2235/3208C04B2235/602C04B2235/6567C04B2235/9607C04B2235/96
Inventor 黄海军兰昌文疏达侯娟赖陈辉汪东红徐家发兰爱春孙宝德
Owner 江苏百航超声科技有限公司
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