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Optimized methionine preparation method based on carbon dioxide acidification method

A carbon dioxide and methionine technology, applied in the field of methionine production, can solve the problems of membrane blockage, increased solution resistance, low electrodialysis efficiency, etc., and achieve the effect of increasing single yield

Pending Publication Date: 2022-02-15
NINGXIA UNISPLENDOUR TIANHUA METHIONINE CO LTD
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  • Abstract
  • Description
  • Claims
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AI Technical Summary

Problems solved by technology

Within the acceptable time and energy consumption of industrial production, electrodialysis cannot achieve this goal well; methionine will enter the anolyte due to osmotic pressure or potential difference, and the anolyte still needs further treatment; moreover, the crystallization mother liquor is enriched with impurities, May clog the membrane, eventually leading to poor electrodialysis efficiency or even breakdown
[0008] CN401693082A points out that methionine will produce impurities such as dimethyl disulfide, allylamine, and 3-methylthiopropylamine during heating, but does not mention the heating time, frequency and temperature
But there are following defects: the chromatographic separation technology needs to introduce a large amount of water additionally, so that the concentration of methionine solution becomes low; the investment of chromatographic separation is large, and the separation efficiency is low. The impurity produced by thermal decomposition) is the key to deal with; moreover, the separation effect of chromatography on bicarbonate and methionine is worth considering
But there are also the following defects: first, the solubility of methionine is limited, so it must be diluted with water, and the separated methionine solution needs to be concentrated and crystallized or crystallized at low temperature; second, the mixed solution contains many impurities, which have an impact on the electron utilization efficiency of the bipolar membrane and affect The life of the membrane itself is also affected; third, the use of bipolar membranes to produce low-concentration alkali still needs to be concentrated and used; fourth, the carbon dioxide produced is a neutral molecule, resulting in increased solution resistance and low electrodialysis efficiency, which is used in the main process Large equipment investment and high operating costs
[0017] (4) After the treatment of the methionine crystallization mother liquor, a part of the crystallization mother liquor still needs to be discarded, and the beneficial substances cannot be recovered;
[0018] (5) For the waste of part of the crystallization mother liquor, use beneficial resources to treat it as low-value substances, and the cost will increase twice

Method used

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  • Optimized methionine preparation method based on carbon dioxide acidification method

Examples

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Comparison scheme
Effect test

Embodiment 1

[0041] Example 1 The optimized preparation method of methionine based on carbon dioxide acidification method

[0042] S1.5-(2-Methylthioethyl)-hydantoin hydrolyzed by alkaline potassium hydrolysis, at a pressure of 3 to 10bar and a temperature of 10 to 40°C, pass through carbon dioxide and keep it warm for 10 to 100 minutes. During operation, the pressure can be selected from 3bar, 4bar, 5bar, 6bar, 7bar, 8bar, 9bar, 10bar, the temperature can be selected from 10℃, 20℃, 30℃, 40℃, and the holding time can be selected from 10min, 20min, 30min, 40min, 50min , 60min, 70min, 80min, 90min, 100min, centrifuged into methionine and crystallization mother liquor;

[0043] S2. Methionine is beaten with water and then separated and dried, and the beating water is incorporated into the crystallization mother liquor; the potassium bicarbonate embedded in the depth of methionine is washed out by means of beating, separated and dried again to obtain methionine with a content greater than 99% ...

Embodiment 2-1

[0053] Get 5-(β-methylthioethyl) hydantoin hydrolyzate 100kg through alkaline potassium hydrolysis, wherein the methionine content is 16.2wt%, and the alkaline potassium ion content is 11.5wt%. 11.1kg of methionine and 93kg of crystallization mother liquor were centrifuged at 25°C after feeding carbon dioxide for 80min; 11.1kg of methionine was separated and dried with 20kg of water and stirred at 25°C to obtain white methionine with a content of 99.7wt%; 93kg of crystallization mother liquor was obtained at 140 Concentrate at ℃ to 45kg concentrated solution, split 15kg split concentrated solution, and regenerate the remaining 30kg concentrated solution for the hydrolysis of 5-(2-methylthioethyl)-hydantoin, 15kg split concentrated solution at 20°C, 3bar 4.5 kg of crude methionine and 11 kg of impurity-enriched liquid were centrifuged after being acidified with carbon dioxide for 60 minutes; the pH of 11 kg of impurity-enriched liquid was adjusted to 2.3 with 98 wt % sulfuric ac...

Embodiment 2-2

[0055] Get 5-(β-methylthioethyl) hydantoin hydrolyzate 100kg through alkaline potassium hydrolysis, wherein the methionine content is 16.2wt%, and the alkaline potassium ion content is 11.5wt%. After feeding carbon dioxide at 25°C for 80 minutes, it was separated into 12.3kg of methionine and 90kg of crystallization mother liquor; 90kg of crystallization mother liquor was mixed with 19.8kg of beating water in Example 2-1, and then 4.5kg of crude methionine in Example 2-1 was added and stirred until Potassium bicarbonate in the mixture is completely dissolved to obtain the secondary mother liquor, and the extracted 105kg secondary mother liquor (the other 9kg secondary mother liquor is incorporated into the next hydrolyzate acidification system) is concentrated at 140°C to 44kg concentrate, and 15kg of the split concentrate Split, the remaining 29kg of the concentrated solution was regenerated and used for the hydrolysis of 5-(2-methylthioethyl)-hydantoin, and the 15kg of the sp...

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Abstract

The invention relates to the field of methionine production, in particular to an optimized methionine preparation method based on a carbon dioxide acidification method. Compared with the prior art, the optimized methionine preparation method based on the carbon dioxide acidification method is more environment-friendly, economical and safe, the single yield is increased by extracting methionine in crystallization mother liquor, the single hydrolysis hydantoin amount in the follow-up circulation is increased by extracting alkaline potassium, formic acid and oil phase impurities are enriched and then extracted respectively, the hydrolysis circulation can be carried out for more times, impurities in the saponification liquid in the DL-methionine production process are effectively removed, and a large amount of impurities cannot be accumulated in the continuous methionine production process to affect the quality of methionine.

Description

technical field [0001] The invention relates to the field of methionine production, in particular to an optimized preparation method of methionine based on a carbon dioxide acidification method. Background technique [0002] D, L-methionine, as an amino acid feed additive in feed, is an animal growth promoter, used for protein synthesis, and can improve feed conversion rate, animal growth rate and poultry egg production rate. It can promote the growth of poultry and livestock, increase the amount of lean meat, and shorten the feeding cycle. Animal feed added with methionine can help animals grow rapidly in a short period of time, saving about 40% of feed. [0003] At present, the production methods of D,L-methionine mainly include chemical synthesis, biological fermentation, and enzyme catalysis, among which chemical synthesis is the most common. The known production process of methionine is to synthesize 5-(β-methylthioethyl)hydantoin from 3-methylthiopropionaldehyde, hydr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C07C319/20C07C319/28C07C323/58
CPCC07C319/20C07C319/28C07C323/58
Inventor 曹华伟张成武永堂刘帮林连许帅吴志强陆荣王晓庆
Owner NINGXIA UNISPLENDOUR TIANHUA METHIONINE CO LTD
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