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Preparation method of feed for metal indirect 3D printing and printing method

A 3D printing and metal technology, applied in the field of powder metallurgy, can solve the problems of rare metal microspheres, and achieve the effect of high sphericity, controllable size, and improved density

Pending Publication Date: 2022-06-28
HEFEI UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, microfluidic technology is used in the preparation of polymer microspheres, ceramic microspheres, and nano-metal catalysts, but there are few reports on the preparation of metal microspheres for alloy structural materials.

Method used

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  • Preparation method of feed for metal indirect 3D printing and printing method
  • Preparation method of feed for metal indirect 3D printing and printing method

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Effect test

preparation example Construction

[0041] like figure 1 As shown, the present invention is a method for preparing a feed for metal indirect 3D printing, and the preparation method specifically includes the following steps:

[0042] S1) Weigh a certain mass of metal powder and add it to the solvent, and ultrasonically treat it with an ultrasonic cleaner, and the ultrasonic frequency is 50-80KHz to obtain a mixed solution;

[0043] S2) Add dispersant, adhesive and photocuring agent to S1) in turn to obtain a mixed solution, adjust the pH of the solution with a pH adjuster, ultrasonically disperse with magnetic stirring, and the ultrasonic frequency is 50-80KHz to obtain a fluid suspension ;

[0044] S3) using the microfluidic technology to cut the nanofluid suspension into microspherical droplets with silicone oil by using the fluid suspension obtained in S2);

[0045] S4) drop the microspheres obtained in S3) in silicone oil, and irradiate with ultraviolet rays to form a microsphere green body, wash the separa...

Embodiment 1

[0068] S1) Weigh 5 g of nano-copper powder, and disperse the nano-copper powder into 100 mL of anhydrous ethanol with an ultrasonic cleaner.

[0069] S2) Add 1 g of polyvinylpyrrolidone k30 with a mass fraction of 0.5 wt.% to the solution in S1), and adjust the pH of the solution to 10 with NaOH. Add 1.5g of polyoxymethylene, 3wt.% photosensitive resin and photoinitiator (1:1), heat to dissolve, ultrasonically disperse and mix with magnetic stirring for 90min.

[0070] S3) The copper nanofluid suspension prepared in S2) is used as the dispersed phase in the microfluidic technology, and the silicone oil is used as the continuous phase. Disperse phase droplets.

[0071] S4) placing the microsphere droplets obtained in S3) in silicone oil, and irradiating the microsphere droplets in the silicone oil with ultraviolet rays for 30 min to excite the photocuring agent in the microsphere droplets to solidify to form a microsphere blank. The microspheres were washed three times with t...

Embodiment 2

[0075] S1) Weigh 5 g of 6061 aluminum alloy powder, and disperse the 6061 aluminum alloy powder into 100 mL of anhydrous ethanol with an ultrasonic cleaner.

[0076] S2) Add 1 g of polyvinylpyrrolidone k30 with a mass fraction of 0.5 wt.% to the solution in S1), and adjust the pH of the solution to 10 with NaOH.

[0077] Then add 1.3 g of polyoxymethylene, 2.5 wt.% photosensitive resin and photoinitiator (1:1), heat to dissolve, ultrasonically disperse and mix with magnetic stirring for 90 min.

[0078] S3) The aluminum alloy suspension prepared in S2) is used as the dispersed phase in the microfluidic technology, and the silicone oil is used as the continuous phase. The continuous phase with a flow rate of 180 μL / min is set to shear the dispersed phase with a flow rate of 2.5 μL / min. Disperse phase droplets.

[0079] S4) The microsphere droplets obtained in S3) are placed in silicone oil, and the microsphere droplets in the silicone oil are irradiated with ultraviolet rays f...

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Abstract

The invention belongs to the technical field of powder metallurgy, and particularly relates to a preparation method of a feed for metal indirect 3D printing and a printing method. According to the method, metal powder is used as a raw material, absolute ethyl alcohol, a dispersing agent with a certain mass fraction, an adhesive, a light curing agent and a pH regulator are added, and stable suspension liquid containing metal ions is obtained after ultrasonic dispersion. The preparation method comprises the following steps: preparing precursor microspheres by taking a suspension as a dispersion phase and silicone oil as a continuous phase through a microfluidic technology, and washing, drying and the like to obtain the feed meeting indirect 3D printing requirements. The method has the beneficial effects that the feed prepared by the method has the advantages of high sphericity, uniform size, high purity, good monodispersity and the like, contains a large amount of adhesive, and can be directly used for an indirect 3D printing technology. The whole preparation process is easy to operate, the raw materials are simple, the flow is short, the cost is low, and the prospect of combination of the microfluidic technology and the powder metallurgy technology is widened.

Description

technical field [0001] The invention belongs to the technical field of powder metallurgy, and in particular relates to a preparation method and a printing method of a feeding material for metal indirect 3D printing. [0002] technical background [0003] In recent years, metal 3D printing technology has attracted extensive attention from all walks of life as a new way of additive manufacturing. At present, metal 3D printing is mainly based on laser electron beams. Laser 3D printing can directly achieve relatively high precision, relatively high surface quality and internal quality, and is also a very competitive industrial technology at present. However, its disadvantage lies in size constraints. Although laser selective melting is relatively high in terms of accuracy and surface roughness, when it is applied at the industrial level, the surface quality and accuracy are still poor. In addition, the biggest problem is its molding efficiency, which is the bottleneck restricti...

Claims

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Application Information

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IPC IPC(8): B22F1/065B22F1/10B22F1/142B22F1/145B22F3/10B22F9/02B22F10/10B22F10/64B33Y10/00B33Y40/10B33Y40/20B33Y70/10
CPCB22F9/02B22F10/10B22F10/64B33Y10/00B33Y40/10B33Y40/20B33Y70/10B22F3/1025
Inventor 陈鹏起方青青程继贵台运霄杨建许荡魏邦争
Owner HEFEI UNIV OF TECH