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Method for producing rubber molded article

A technology of rubber molding and manufacturing methods, which is applied in the field of manufacturing rubber moldings and can solve problems such as no research

Pending Publication Date: 2022-08-05
ZEON CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] However, in the prior art such as the technique described in the above-mentioned Patent Document 1, for the production of a rubber molded article having an excellent surface state with high productivity, the manufacture of a rubber molded article capable of maintaining an excellent surface state even after crosslinking, and no research

Method used

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  • Method for producing rubber molded article
  • Method for producing rubber molded article
  • Method for producing rubber molded article

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0129] Hereinafter, an Example and a comparative example are given and this invention is demonstrated concretely. Hereinafter, unless otherwise specified, "parts" are based on weight. In addition, the test and evaluation were performed as follows.

[0130]

[0131] Regarding the composition of each monomer unit contained in the acrylic rubber, by 1 It was confirmed by H-NMR measurement that the content of carboxyl groups in the acrylic rubber was calculated by dissolving the acrylic rubber in acetone and performing potentiometric titration with a potassium hydroxide solution.

[0132]

[0133] The Mooney viscosity (ML1+4, 100°C) of acrylic rubber at a measurement temperature of 100°C was measured in accordance with the Mooney viscosity test of the physical test method for uncrosslinked rubber in JIS K6300.

[0134]

[0135] The surface states of the rubber molded body and the rubber cross-linked product were visually observed and evaluated according to the following cr...

manufacture example 1

[0144] (Manufacture of acrylic rubber)

[0145] 200 parts of water, 2 parts of sodium lauryl sulfate, 64 parts of ethyl acrylate and 34.6 parts of n-butyl acrylate were added to a polymerization reactor with a thermometer and stirring device, and degassing and degassing under reduced pressure were carried out for three times. After nitrogen replacement to fully remove oxygen, 1.4 parts of mono-n-butyl fumarate and 0.006 parts of p-terpine hydroperoxide were added, and emulsion polymerization was started at normal pressure and temperature of 20°C, and the reaction was carried out for 5 hours. The polymerization conversion rate reached about 90%. Then, the obtained emulsion polymerization liquid was coagulated with a calcium chloride solution, washed with water, and dried to obtain an acrylic rubber. The polymer composition of the obtained acrylic rubber was 64.0% by weight of ethyl acrylate units, 34.6% by weight of n-butyl acrylate units, and 1.4% by weight of mono-n-butyl fu...

Embodiment 1

[0147] (Preparation of Acrylic Rubber Composition)

[0148] To 100 parts of the acrylic rubber obtained in Production Example 1, 65 parts of HAF carbon black (trade name "Seast3", manufactured by Tokai Carbon Co., Ltd., DBP oil absorption value: 101 cc / 100 g), 5 Part of plasticizer (trade name "ADKCIZER RS735", manufactured by ADEKA Corporation), 2 parts of stearic acid, 1 part of ester wax (product name "Greg G-8205", manufactured by Dainippon Ink Chemical Co., Ltd., lubricant), 2 parts of 4,4'-bis(α,α-dimethylbenzyl)diphenylamine (trade name "NocracCD", manufactured by Ouchi Shinshin Chemical Industry Co., Ltd., antioxidant) and 1 part of primary Alkylamine (trade name "lipomin 18D", manufactured by Lion Specialty Chemicals Co., Ltd.) was mixed at 50°C for 5 minutes. Next, the resulting mixture was transferred to a roll mixer at 50°C. 0.5 parts of hexamethylene diamine carbamate (trade name "Diak #1", manufactured by DuPont Dow Elastomers, aliphatic polyamine compound) as ...

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Abstract

Provided is a method for producing a rubber molded article by molding an acrylic rubber composition containing a rubber component including an acrylic rubber, carbon black, and a crosslinking agent using an extrusion molding machine, when the amount of carbon black contained in the acrylic rubber composition is CA [phr], the DBP oil absorption value of the carbon black is CD [cc / 100g], the diameter of the screw of the extrusion molding machine is SD [mm], the screw speed of the extrusion molding machine is SS [rpm], and the total number of pitches of the screw of the extrusion molding machine is SP, the amount of carbon black contained in the acrylic rubber composition is set to CA [phr], the DBP oil absorption value of the carbon black is set to CD [cc / 100g], the diameter of the screw of the extrusion molding machine is set to SD [mm], and the total number of pitches of the screw of the extrusion molding machine is set to SP. The molding of the acrylic rubber composition using the extrusion molding machine is performed so as to satisfy formula (1) and formula (2). 6.5 * 103 < = CA * CD < = 1.1 * 104 (1); 3.2 * 106 < = CA * SD * Ss * SP < = 8.0 * 106 (2).

Description

technical field [0001] The present invention relates to a method for producing a rubber molded body, and more particularly, to a method for producing a rubber molded body capable of producing a rubber molded body having an excellent surface state even after crosslinking with high productivity. Background technique [0002] Acrylic rubber is a polymer mainly composed of units derived from (meth)acrylate monomers such as alkyl (meth)acrylate monomers and alkoxyalkyl (meth)acrylate monomers. It is widely known as a rubber excellent in heat resistance, oil resistance, and ozone resistance, and it is widely used in automobile-related fields by blending a crosslinking agent to form a rubber crosslinked product. [0003] The rubber cross-linked product of acrylic rubber can be obtained, for example, by extruding an acrylic rubber composition obtained by adding components such as carbon black and a crosslinking agent to a rubber component containing acrylic rubber using an extrusion...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C48/92C08L33/08C08J5/00C08K3/04B29B7/14
CPCB29B7/14C08J5/00B29C48/92C08L33/08C08K3/04
Inventor 福峰义雄
Owner ZEON CORP