Tin-zinc base plumbum-free solder alloy and its preparing technology

A technology of lead-free solder and preparation technology, which is applied in the direction of manufacturing tools, metal processing equipment, welding equipment, etc., can solve the problems of no large-scale commercial application, high cost of raw materials, increased cost, etc., and achieve good cost performance and practicability , good development potential, high service life and high reliability

Inactive Publication Date: 2006-01-11
NANCHANG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For these technologies, from the perspective of the current production and application status of lead-free solder and its technology itself, first, there is no large-scale commercial application, and the efforts of various countries to research and develop lead-free solder have never stopped, and new related patents are still emerging. Second, the alloys containing silver, bismuth, indium and phosphorus have the disadvantages of high raw material cost and complex process. In fact, when the content of silver, bismuth and indium exceeds 2%, the alloy can no longer be regarded as a simple Tin-zinc-based alloy; in the evaluation as silver-bismuth-indium-tin-zinc composite alloy category
The technology of coating tin film on the surface of tin-zinc powder also has the disadvantages of complicated process and increased cost
[0005] Also, it is known that adding bismuth at higher levels, e.g. more than 3% by total weight, improves the wettability of tin-zinc alloys and lowers the melting point of the alloy, but higher bismuth makes the alloy brittle , and bismuth resources are less, and there is a certain degree of toxicity itself, so a large amount of bismuth cannot be an ideal solution

Method used

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  • Tin-zinc base plumbum-free solder alloy and its preparing technology
  • Tin-zinc base plumbum-free solder alloy and its preparing technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] A preparation process of a tin-zinc-based lead-free solder alloy, using a graphite crucible to melt a tin-zinc-based lead-free solder alloy base material in a resistance furnace, wherein the zinc content is 9.0% of the total weight of the alloy, and the surface is protected by graphite; The melting point of the prepared base material was measured to be 198°C. The alloy was prepared by melting in a vacuum induction furnace; 100 grams of the base metal was melted in a corundum crucible in a resistance furnace and heated to 370 ° C, covered with tin foil red phosphorus powder, quickly pressed into the melt and stirred, kept for 10 minutes and then cooled to At 300°C, cast iron molds into round rods with a diameter of φ20mm.

[0024] A series of tin-zinc-based alloys with different phosphorus contents were welded according to the above method for wettability measurement; the zinc content in the traditional tin-lead solder alloy for comparison was 37% of the total weight of ...

Embodiment 2

[0027] A preparation process of a tin-zinc-based lead-free solder alloy, using a graphite crucible to melt a tin-zinc-based lead-free solder alloy base material in a resistance furnace, wherein the zinc content is 9.0% of the total weight of the alloy, and the surface is protected by graphite; The melting point of the prepared base material was measured to be 198°C. Add single or mixed lanthanum and cerium into a vacuum induction furnace to prepare an intermediate alloy by melting; melt 100 grams of the base material in a corundum crucible in a resistance furnace and raise the temperature to 350°C, quickly press into the melt and stir, and keep it warm for 10 minutes Cool down to 290°C and cast into a φ20mm round rod with an iron mold

[0028] A series of tin-zinc-based alloys with different phosphorus contents were welded according to the above method for wettability measurement; the zinc content in the traditional tin-lead solder alloy for comparison was 37% of the total wei...

Embodiment 3

[0030] A preparation process of a tin-zinc-based lead-free solder alloy, using a graphite crucible to melt a tin-zinc-based lead-free solder alloy base material in a resistance furnace, wherein the zinc content is 9.0% of the total weight of the alloy, and the surface is protected by graphite; The melting point of the prepared base material was measured to be 198°C. Add single or mixed lanthanum and cerium into a vacuum induction furnace to prepare a master alloy by melting. Melt 100 grams of the base material in a corundum crucible in a resistance furnace and raise the temperature to 370°C. Cover the master alloy with tin foil and press it into the melt quickly. and stir, then wrap the red phosphorus powder with tin foil, quickly press into the melt and stir, keep warm for 10 minutes, then cool down to 290°C, and cast into a φ20mm round rod with an iron mold.

[0031] According to the above method, a tin-zinc-based alloy with a phosphorus content of 0.009% of the total weight...

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Abstract

The present invention relates to non-ferrous alloy material. The alloy contains Zn 4-11 wt%, P 0.001-1 wt%, except Sn, and may have some La and / or Ce. The preparation process of the alloy includes smelting Sn-Zn mother material with Zn content of 9.0 wt% and graphite protected surface in a resistive furnace; smelting intermediate alloy in a vacuum inducing furnace via adding La and Ce; melting the mother material inside a corundum crucible inside the resistive furnace and raising the temperature to 350 deg.c, pressing Sn foil coated intermediate alloy and red phosphorus powder into the melt quickly via stirring, maintaining the temperature for 10 min before reducing to 290-320 deg.c; and casting in iron mold into circular rod of 20 mm diameter. The alloy has copper moistening and spreading area greater than that of corresponding Sn-Zn alloy, up to 62 %.

Description

Technical field: [0001] The invention belongs to nonferrous alloy materials, and relates to a lead-free brazing material for electronic devices, in particular to a tin-zinc-based lead-free solder alloy and a preparation process thereof. Background technique: [0002] Various electronic devices, including microelectronic devices, generally use brazing as a means of circuit connection and assembly. For a long time, tin-lead eutectic and near-eutectic alloys have been used as brazing due to their low melting point and good wettability to copper bases. Welding materials are widely used. With the expansion of the production and application scale of electronic products, the acceleration of replacement and the enhancement of human environmental protection awareness, the potential harm of lead in a large number of discarded electronic products to the environment and human body has aroused great concern from the international community. Lead solder restriction regulations and set a ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/26B23K35/40C22C13/00
Inventor 周浪魏秀琴黄惠珍吴一孙韡
Owner NANCHANG UNIV
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